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SAFETY RULES

Safe Operation Practices for Ride-On Mowers

• 

Ensure the area is clear of bystanders before operating.  

Stop machine if anyone enters the area.

• 

Never carry passengers.

•  Do not mow in reverse unless absolutely necessary. 

Al ways look down and behind before and while backing.

• 

Never carry children, even with the blades shut off.  They 

may fall off and be seriously injured or interfere with safe 

machine operation. Children who have been given rides 

in the past may suddenly appear in the mowing area 

for another ride and be run over or backed over by the 

machine.

• 

Keep children out of the mowing area and in the watchful 

care of a responsible adult other than the operator.

• 

Be alert and turn machine off if a child enters the area.

• 

Before and while backing, look behind and down for small 

children.

• 

Mow up and down slopes (15° Max), not across.

• 

Choose a low ground speed so that you will not have to 

stop or shift while on the slope.

• 

Avoid starting, stopping, or turning on a slope.  If the tires 

lose traction,  disengage the blades and proceed slowly 

straight down the slope.

•  If machine stops while going uphill, disengage blades, 

shift into reverse and back down slowly.

• 

Do not turn on slopes unless necessary, and then, turn 

slowly and gradually downhill, if possible.

• 

When loading or unloading this machine, do not exceed 

the maximum recommended operation angle of 15°.

III. CHILDREN

WARNING.  CHILDREN CAN BE INJURED BY 

THIS EQUIPMENT.  The American Academy 

of Pediatrics recommends that children be a 

minimum of 12 year of age before operating 

a pedestrian controlled lawn mower and a 

minimum of 16 years of age before operating 

a riding lawn mower. 

Tragic accidents can occur if the operator is not alert to the 

presence of children.  Children are often attracted to the ma-

chine and the mowing activity.  Never assume that children 

will remain where you last saw them.
• 

Keep children out of the mowing area and in the watchful 

care of a responsible adult other than the operator.

• 

Be alert and turn machine off if a child enters the area.

• 

Before and while backing, look behind and down for small 

children. 

• 

Never carry children, even with the blades shut off.  They 

may fall off and be seriously injured or interfere with safe 

machine operation. Children who have been given rides 

in the past may suddenly appear in the mowing area for 

another ride and be run over or backed over by the machine.

• 

Never allow children to operate the machine.

• 

Use extra care when approaching blind corners, shrubs, 

trees, or other objects that may block your view of a child.

IV. TOWING

•  Tow only with a machine that has a hitch designed for 

towing. Do not attach towed equipment except at the hitch 

point.

•  Follow the manufacturer's recommendation for weight 

limits for towed equipment and towing on slopes.

• 

Never allow children or others in or on towed equipment.

• 

On slopes, the weight of the towed equipment may cause 

loss of traction and loss of control.

• 

Travel slowly and allow extra distance to stop. 

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme 

care in handling gasoline. Gasoline is extremely flammable 

and the vapors are explosive.
• 

Extinguish all cigarettes, cigars, pipes, and other sources 

of ignition.

• 

Use only approved gasoline container.

• 

Never remove gas cap or add fuel with the engine running. 

Allow engine to cool before refueling.

• 

Never fuel the machine indoors.

•  Never store the machine or fuel container where there 

is an open flame, spark, or pilot light such as on a water 

heater or other appliances.

•  Never fill containers inside a vehicle or on a truck or 

trailer bed with plastic liner. Always place containers on 

the ground away from your vehicle when filling.

• 

Remove gas-powered equipment from the truck or trailer 

and refuel it on the ground. If this is not possible, then 

refuel such equipment with a portable container, rather 

than from a gasoline dispenser nozzle.

• 

Keep the nozzle in contact with the rim of the fuel tank or 

container opening at all times until fueling is complete. 

Do not use a nozzle lock-open device.

• 

If fuel is spilled on clothing, change clothing immediately.

•  Never overfill fuel tank. Replace gas cap and tighten 

securely.

GENERAL SERVICE

• 

Never operate machine in a closed area.

• 

Keep all nuts and bolts tight to ensure the equipment is 

in safe working condition.

•  Never tamper with safety devices. Check their proper 

operation regularly.

• 

Keep machine free of grass, leaves, or other debris build-

up.  Clean oil or fuel spillage and remove any fuel-soaked 

debris.  Allow machine to cool before storing.

• 

If you strike a foreign object, stop and inspect the machine. 

Repair, if necessary, before restarting.

• 

Never make any adjustments or repairs with the engine 

run ning.

• 

Check grass catcher components and the discharge chute 

frequently and replace with manufacturer's recommended 

parts, when necessary.

• 

Mower blades are sharp.  Wrap the blade or wear gloves, 

and use extra caution when servicing them.

• 

Check brake operation frequently.  Adjust and service as 

required.

• 

Maintain or replace safety and instruction labels, as nec-

essary.

Summary of Contents for D20KH42

Page 1: ...ine The use of any gasoline exceeding 10 ethanol E10 will void the product warranty Operator s Manual D20KH42 08 28 12 JM 581 43 71 26 Printed in the U S A WARNING Read this Manual and follow all Warn...

Page 2: ...ope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catch...

Page 3: ...se extra care when approaching blind corners shrubs trees or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towe...

Page 4: ...this machine including at a minimum sturdyfootwear eyeprotection andhearingprotection Do not mow in shorts and or open toed footwear Always let someone know you are outside mowing WARNING This tractor...

Page 5: ...eat 1 Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Key s Slope Sheet 1 Hex Bolt 1 Lock Washer 1 Large Flat Washer Steering Wheel Insert Washer Hex Bolt 1 Oil Drain Tube For Futur...

Page 6: ...ASHER LOCK WASHER TO INSTALL STEERING WHEEL See Fig 2 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Place tabs of steering boot over tab slots in dash and push down...

Page 7: ...WER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service...

Page 8: ...tions are still secure and wires are properly clamped Before driving tractor be sure freewheel control is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHI...

Page 9: ...ty inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a...

Page 10: ...al into the brake position D THROTTLE CHOKE CONTROL Used for starting and controlling engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tracto...

Page 11: ...o STOP positionandremovekey Always remove key when leaving tractor to prevent unauthorized use Never use the choke to stop the engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN S...

Page 12: ...ment on rough rolling terrain or hills Selectdesiredheightofcut see TOADJUSTMOWER CUTTING HEIGHT Start mower blades by engaging attachment clutch control TO MOVE FORWARD AND BACKWARD See Fig 9 The dir...

Page 13: ...engage parking brake To restart movement slowly release parking brake and brake pedal Slowly depress appropriate drive pedal to slowest set ting Make all turns slowly OPERATION TRANSMISSION ENGAGED T...

Page 14: ...be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F 10 C and below When engine start...

Page 15: ...AUTION Never engage or disengage freewheelleverwhiletheengineisrunning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the fi...

Page 16: ...RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructe...

Page 17: ...reverse should shut off the engine When the engine is running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse shoul...

Page 18: ...f the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department MAINTENANCE TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCO...

Page 19: ...ve the tractor to a level clear spot on your lawn near enough to a water spigot for your garden hose to reach IMPORTANT Make certain the tractor s discharge chute is directed AWAY from your house gara...

Page 20: ...ower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE ATTACH MENT LIFT LEVER WI...

Page 21: ...Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring Ins...

Page 22: ...nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SI...

Page 23: ...STALL MOWER in this section of manual Fig 32 MANDREL PULLEY IDLER PULLEYS MANDREL PULLEY TO REPLACE MOTION DRIVE BELT See Fig 33 Park the tractor on level surface Engage parking brake For assistance t...

Page 24: ...ly charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the ful...

Page 25: ...above procedure ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJ...

Page 26: ...LFUELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH L...

Page 27: ...ng 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center...

Page 28: ...ed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mandrels 11 Clean aroun...

Page 29: ...ever across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page al...

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