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dixonvalve.com • 800.789.

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Dixon B

5107

 Series Butterfly Valves 

| IOM

 

Table of Contents

 

 

Safety

 ..................................................................................................................................................................... 

3

 

Care of Stainless-Steel ......................................................................................................................................................... 5

 

Technical Specifications ....................................................................................................................................................... 6-8

 

Installation and Start-Up

 

Unpacking .................................................................................................................................................................... 9

 

Tools Needed ............................................................................................................................................................... 9

 

Welding ........................................................................................................................................................................ 9

 

Function Testing ......................................................................................................................................................................... 10

 

Orientation ................................................................................................................................................................... 10

 

General Maintenance

 

Maintenance Intervals ................................................................................................................................................. 14

 

Lubrication ................................................................................................................................................................... 14

 

Inspection .................................................................................................................................................................... 15

 

Cleaning ....................................................................................................................................................................... 13-15

 

Assembly and Disassembly ............................................................................................................................................... 16-19

 

Repair Kits .......................................................................................................................................................................... 20

 

Bill of Materials ................................................................................................................................................................... 21-25

 

Dimensions ........................................................................................................................................................................ 26-27

 

Model Numbers and Part Numbers .................................................................................................................................... 28

 

Troubleshooting ................................................................................................................................................................. 29

 

Warranty ............................................................................................................................................................................. 30

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Summary of Contents for B5107

Page 1: ...Instruction Operation Manual for B5107 Butterfly Valve Read and understand this manual prior to installing operating or servicing this equipment Rev D...

Page 2: ...ns 6 8 Installation and Start Up Unpacking 9 Tools Needed 9 Welding 9 Function Testing 10 Orientation 10 General Maintenance Maintenance Intervals 14 Lubrication 14 Inspection 15 Cleaning 13 15 Assemb...

Page 3: ...ixon product in any application that exceeds the product rating General Guidelines The owner must comply exclusively with these operating instructions and the authorized use of this piece of equipment...

Page 4: ...or All safety and warning notices attached to the equipment are legible and none are removed The operating instructions are always kept close to the product operation site in a legible and complete st...

Page 5: ...scoloration stress cracks Permanent damage often occurs from excessive chemical concentrations temperatures or exposure times 6 For manual cleaning use only soft non metallic brushes sponges or pads B...

Page 6: ...a max operating temperature 200 F 93 C minimum operating temperature 15 F 9 C Surface Finish Technical Data product contact components Ra 32 optional finishes 15Ra 20Ra 25Ra Pneumatic Connections Tech...

Page 7: ...48 175 2 5in 133 98 220 3 0in 133 146 310 4 0in 266 341 450 6 0in 775 830 NA 8 0in 1106 1106 NA Equipment Serial Tags All Dixon butterfly valves assembled at the factory in Pewaukee WI with pneumatic...

Page 8: ...410 3 2 2 4 1 2 0 3 450 3 8 2 9 1 5 0 3 490 4 5 3 4 1 7 0 4 0 2 530 4 0 2 0 0 4 0 2 570 4 7 2 3 0 5 0 2 610 5 3 2 7 0 6 0 3 650 6 1 3 1 0 7 0 3 690 6 8 3 4 0 7 0 3 730 3 9 0 8 0 4 770 4 3 0 9 0 4 810...

Page 9: ...the following components Item Description 1 Butterfly valve 2a Pull Handle 2b Infinite Handle 2c Trigger Handle 3 Canister Actuator Tools Needed The following tools are required for maintenance of th...

Page 10: ...nual has beencomplied with For manual handle valves open and close the handle several times to ensure that the valve operates without any difficulty See valve operation section in the installation and...

Page 11: ...ty Max dew point temperature 3 C 37 4 F Installations at lower temperature or varying altitudes my require adjustments accordingly Air Consumption liters free air 0 24 x Supply Pressure bar For normal...

Page 12: ...p 1 and ensure that the handle plunger locks into one of the four holes machined on the handle hub Step 1 Rotate handle knob counterclockwise to unlock the handle Step 2 Rotate the handle to the desir...

Page 13: ...hat will attack stainless steel or the elastomers that were supplied with the valve If you are unsure what elastomer is used in the valve reference the part number key in this manual to make the deter...

Page 14: ...ner can determine the appropriate service intervals as the length between service intervals is dependent on the following parameters duration of use per day number of cycles type of product product te...

Page 15: ...y components that show signs of severe wear or damage should be replaced during the scheduled maintenance time for the equipment Please refer to the assembly and disassembly section of this manual for...

Page 16: ...ee Figure B Pinch the seat between your thumb and index finger Slide the long end of the disc stem through the hole in the seat Stretch the remaining end of the seat over the short end of the disc ste...

Page 17: ...onto the valve stem 4 Slide the actuator bracket item 7 over the valve body item 3 and align the bolt holes of the bracket with the holes in the valve body 5 Insert the hex head bolts item 1 through t...

Page 18: ...Ring item 6 and fit the O Ring into the O Ring groove of the adapter item 3 8 Insert the hex head bolts item 4 through the holes in the adapter item 3 and thread into the top of the actuator item 8 T...

Page 19: ...queeze the seat between your thumb and index finger as shown in Figure A of the assembly procedure and pry the seat over and off the short end of the valve stem 7 Pull the disc out completely from the...

Page 20: ...B5107 RKV250 B5107 FKM Repair Kit For 2 5in Valves B5107 RKV300 B5107 FKM Repair Kit For 3in Valves B5107 RKV400 B5107 FKM Repair Kit For 4in Valves B5107 RKS100 B5107 Silicone Repair Kit For 0 5in 1i...

Page 21: ...B5107 HSG800 316L 2 Yes 3 Valve Seat See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits 1 Yes 4 Disc B5107 DSC25 B5107 DSC30 B5107 DSC40 B5107 DSC60 B5107 DSC800 316L 1 Ye...

Page 22: ...04 1 Yes 2 5in 3in 4in 6in 8in 1 Body Bolt M8x1 25x35 18 8 2 No 2 Body Nut 18 8 2 No 3 Valve B5107_250__ B5107_300__ B5107_400__ 1 Yes 4 Indicator Polyethylene 1 Yes 5 Coupler CF8 1 Yes 6 Actuator Bol...

Page 23: ...BT AS 24S M12 1 Yes Burkert 8691 Top 24VDC AS I Double Acting G1 8 Air Ports Contact Free Switches Nema 4X M12 4pin BT AS 24D M12 1 Yes Burkert 8691 Top No Solenoids Contact Free Switches Nema 4X M12...

Page 24: ...O Output 6mm Sensing Distance Shielded IP67 4 Pin M12 Male Quick Disconnect DW AS 503 M12 1 Yes M12 Inductve Prox Sensor 50mm Body NPN N O Output 6mm Distance Shielded IP67 Cable Hard Wired To Sensor...

Page 25: ...Bearing VC1 8 2 304 See VC1 RK1 5 Thrust Bearing VC1 10 2 304 See VC1 RK1 6 Drive O Ring VC1 11 1 EPDM See VC1 RK1 7 Actuator Drive VC1 2 1 304 Yes 8 Drive Needle Bearing VC1 9 2 304 See VC1 RK1 9 Th...

Page 26: ...will have Qty 2 air fittings Double acting actuators do not have an inner or outer spring Dimensions Valve with Canister Actuator Valve Size Dimension Units in A B C D E F G H 1 2 3 5 3 1 2 7 8 7 9 6...

Page 27: ...r current valve is constructed of refer to the complete part number that is laser marked on the valve If you require an option that is not listed in this key please feel free to contact Dixon Sanitary...

Page 28: ...Pneumatic Positioner 3 15psi input 2 SPDT Mech Switches for Feedback 23 Rotary Pneumatic Positioner 3 15psi input 4 20mA for Feedback 24 Rotary Electropneumatic Positioner 4 20mA input no Feedback 25...

Page 29: ...ions Actuator is clogged with debris Check the actuator clean Actuator component is worn out Replace worn components WATER HAMMER The valve is closing too fast Install a flow regulator to adjust the c...

Page 30: ...ication c any product altered or repaired by others than Dixon and d to normal maintenance services and the replacement of service items such as washers gaskets and lubricants made in connection with...

Page 31: ...nge of products for numerous industries including petroleum exploration refining transportation chemical processing food beverage steel fire protection construction mining and manufacturing Dixon s st...

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