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Dixie Narco DPSL5 E, Technical Manual

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Dixie Narco DPSL5 E Technical Manual Download Page 29

TROUBLESHOOTING FLOWCHARTS 

 

28 

 

ICE / FROST ON EVAPORATOR 

 

Ice / frost on evaporator.

Is refrigeration

unit cycling?

See: "Compressor
Runs Continuously"
Below

Air leak.

Inspect / Repair:
1.  Gasket seal on inner door.
2.  Delivery port door seal.
3.  Verticle "L-Profile" Gasket.
4.  Vend motor cover.

 

 
 

COMPRESSOR RUNS CONTINUOUSLY 

 

Defective temp sensor or

temp control.

(If environmental kit

installed)

Replace.

Evaporator fan not

working.

Inspect / Repair:
1.  Harnessing
2.  Fan Motor

SBC machine controller.

(If environmental kit

installed)

Replace.

Air leak.

Inspect / Repair:
1.  Gasket seal on inner door.
2.  Delivery port door seal.
3.  Verticle "L-Profile" Gasket.
4.  Vend motor cover.

Check relay

wiring if

environment

al kit is

installed

Test relay in

diagnostics.

 

Summary of Contents for DPSL5 E

Page 1: ...r For DPSL5 E Model Venders Produced Beginning Production Run 6907CB Manufactured by Dixie Narco Inc 11685 Main Street Williston SC 29853 0719 803 266 5001 fax 803 266 5049 Visit us on the web www dix...

Page 2: ...6 Quick Reference Prompts 17 Default Space To Sales Setting 18 Set Vender Type 18 C GENERAL MAINTENANCE Power 19 Cleaning 19 Refrigeration Condenser 19 Coin Acceptor 19 Lubricating the Vender 19 EPROM...

Page 3: ...HTING 48 49 ELECTRONIC COMPONENTS 50 51 INNER DOOR 52 53 HARNESSING 54 55 CABINET AND VEND MECHANISM SECTION ONE 56 57 CABINET AND VEND MECHANISM SECTION TWO 58 59 CABINET AND VEND MECHANISM SECTION T...

Page 4: ...ORMING SUCH REPAIRS PERSONS NOT HAVING A PROPER BACKGROUND MAY SUBJECT THEMSELVES TO THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR EVEN FATAL PRODUCT IDENTIFICATION First production o...

Page 5: ...ATAL PLACING THE VENDER ON LOCATION CAUTION DO NOT TRANSPORT THE VENDER TO OR FROM THE LOCATION LOADED WITH PRODUCT DAMAGE TO THE VENDER MAY RESULT The vender must be located on a solid flat and level...

Page 6: ...presentative or refer to the proper Technical Bulletin for shimming and set up information INITIAL LOADING To ensure proper loading the wide column oscillator must be in the extreme left or right posi...

Page 7: ...menu The display will show HD Historical Data at this time Some of the menu items have sub menus To move through the menus and sub menus follow these instructions To MOVE THROUGH MENU Press select bu...

Page 8: ...op separator of the coin mech Press select button 1 will enter CF Fill Coin Mech Insert coins in the top separator of the coin mech The total value of the coins will be displayed and will be counted i...

Page 9: ...nder location To move to DIAG Diagnostics press hold select buttons 1 2 simultaneously to enter the USER sub menus press select button 1 The following are sub menus of the User Menu STS Space To Sales...

Page 10: ...ct button 1 and the current setting will show on the display Press and hold select button 1 to scroll through the Daylight Savings Time options listed AMER North American rules Set forward 1 hour at 2...

Page 11: ...Features To move to Secondary Price Menu press hold select buttons 1 2 simultaneously to enter the sub menu press select button 1 The following are sub menus of Limited Access Menu LAOS Selects Days S...

Page 12: ...the next item on the menu RTN Return Press select button 1 to return to LAOS Press hold select buttons 1 2 simultaneously to move to the next item on the menu SEC Secondary Price This function is used...

Page 13: ...off LT Light available only when Environmental Controls are set to on This function is used to turn the lights off and on during certain periods of the day Press select button 1 will enter DAYS DAYS...

Page 14: ...select button 1 to toggle between F and C Release the select button with the display showing the setting you wish to use and display will return to Celsius or Fahrenheit Press select buttons 1 2 to s...

Page 15: ...ttons 1 2 simultaneously to move to the next item on the menu FREE Free Vend This function is used to set the Free vend option Note For free vend to become active a free vend switch must be connected...

Page 16: ...s related to the vender To move to AUTO Auto Test press select buttons 1 2 simultaneously to enter sub menu press select button 1 The following are sub menus of Diagnostics Menu SL Selection SP Sold O...

Page 17: ...onnect power to the compressor before testing the relay could result in damaging the compressor Press select button 1 and the display will show CMP Press select button 1 to toggle the state of the rel...

Page 18: ...nute RSET Reset DST Daylight Savings Time RTN Return RTN Return OVER Override LANG Language SSM Sales Message ECNT Electronic Counter R CH Recharge LIM Limited Access LAOS Limited Access on Selects RT...

Page 19: ...list below Once the desired model number is displayed DN501E 9 or DN600E 9 pressing button 1 will set this type Note If the incorrect model number is set the machine will not have the correct default...

Page 20: ...BINET 1 Wash the cabinet with a good detergent or soap mixed with warm water 2 Wax the vender often with a good grade of automobile wax 3 Any corrosion inside of the vender should be removed with a fi...

Page 21: ...40 51 and higher The model number reset will make the new space to sales default settings operational The procedure to reset the model number is provided in section IV I EPROM removal Power down the V...

Page 22: ...are version of the newly installed EPROM shows on the display the SBC software has been successfully updated Note To remove the EPROM after programming is complete remove power to the vender ground yo...

Page 23: ...successfully reprogrammed the new space to sales settings will be operational ELECTRICAL Transformer Provides 24 volt and 12 volt power to the Machine Controller Fuse F1 1 6 Amp Slow Blow Control Boa...

Page 24: ...ON 23 SBC CONTROL BOARD P1 Motor B1 Battery P2 Secondary DEX F1 1 6A Fuse P3 Display F2 6A Fuse P4 Select Switches S1 Service Switch P5 not used P7 MDB P8 not used P10 not used P11 not used J1 AC Powe...

Page 25: ...gate partially open Clean and reset acceptor gate Dirty faulty coin sensor Clean Replace Incompatible coin mechanism Replace with approved coin mechanism Defective coin mechanism Replace with known go...

Page 26: ...th obstructed dirty Clear clean path Wrong option switch settings Reset Incompatible bill validator Replace Defective bill validator Replace Defective controller board Replace Check in diagnostics NA...

Page 27: ...g flat in tubes Check coin tubes clear and reload coins Defective coin mechanism Replace Check current software is being used SBC defective controller board Note If communication has been established...

Page 28: ...ns Check harness connections at SBC control board door cabinet interface and vend motor extension harness Defective Vend Motor Use MT test to check vend motor Replace if necessary Defective harness Re...

Page 29: ...end motor cover COMPRESSOR RUNS CONTINUOUSLY Defective temp sensor or temp control If environmental kit installed Replace Evaporator fan not working Inspect Repair 1 Harnessing 2 Fan Motor SBC machine...

Page 30: ...power source Defective refrigeration component capacitor overload relay Replace Defective compressor Replace Troubleshooting Tip Use a short 15 Amp extension cord and plug the compressor directly into...

Page 31: ...re rear of cabinet is at least 3 25 82 6 mm from wall Faulty product seal Replace Condenser fan or evaporator fan not running Check blade for obstruction Check fan circuit Evaporator is iced up Check...

Page 32: ...d from vender Check the door switch position No message on Display Check door switch wiring Power down the vender Check door switch continuity Check connector P7 at board Can t enter the Menu or Diagn...

Page 33: ...ARE NOT ON Check that two pin stack plug is plugged in Check two pin light power plug at bottom of main door Check wiring from stack plug to the lamp sockets Check bulbs Lights are not on Replace if n...

Page 34: ...blem Check cam sold out connector at SBC Board J4 Check the connectors at the bottom of the main door Check the vend motor switch s for continuity Check the continuity of the wire from the vend switch...

Page 35: ...continuity from J4 at the SBC board to sold out switches Check wire from appropriate sold out switch back to J4 at SBC board Replace the Board if necessary Vender is indicating Sold Out on a column th...

Page 36: ...OWCHARTS 35 THE DISPLAY IS DEAD Check the 1 6 amp fuse on the SBC board Check continuity of the display harness from the display to P3 at SBC board Replace the display Replace the SBC control board Th...

Page 37: ...et the display by unplugging the vender and plugging it back in Check display in Diagnostics This will check that all segments are working The display will illuminate in a scrolling manner Replace dis...

Page 38: ...WIRING DIAGRAMS AND SCHEMATICS 37 SBC...

Page 39: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 38 Refrigeration Circuit Diagrams...

Page 40: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 39...

Page 41: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 40 MAIN DOOR PARTS EXTERIOR 18 16 13 10 3 12 14 6 8 11 17 25 9 5 4 15...

Page 42: ...x1 11 Sign Dr Pepper SL5 Millennium 805 033 11x x1 12 Protective Plate Door Dr Pepper SL5 165 150 33x x3 13 Validator Filler Plate specify color 634 050 86x x3 14 Ad Card Dr Pepper Logo 803 869 42x x1...

Page 43: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 42 MAIN DOOR INTERIOR A 3 20 19 6 18 23 15 2 13 1 10 4 11 25 22 13 14 17 8 14 9 24 12 7 10 21 24 10 11...

Page 44: ...21718 804 700 77x x1 14 Lamp T8 4 OS 21720 804 700 76x x1 15 Ballast T8 Electronic Advance 804 400 61x x1 16 Door Stop Bracket 634 050 75x x3 17 Center Door Stiffener 634 050 08x x3 18 Port Support Le...

Page 45: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 44 MAIN DOOR INTERIOR B 14 4 12 17 21 13 15 6 16 4 2 9 3 5 8 20 3 6 16 B9 10...

Page 46: ...0x x3 14 Bottom Hinge Access Door 634 051 14x x3 15 Security Vault Coin Mech 806 100 34x x1 16 Display Board Assembly 804 914 11x x1 17 Access Door Latch Assembly 634 053 50x x3 18 Coin Cup Door Rod 8...

Page 47: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 46 SELECT PANEL 7 8 11 10 9 6 16 14 21 5 13 12 22 4 2 23 3 24...

Page 48: ...0 Select Switch Holder 801 809 38x x1 11 Select Switch 804 100 74x x1 12 Door switch 804 100 77x x1 13 Door switch bracket 604 051 28x x3 14 Extended Pop Out T Handle Assembly 801 521 370 01 15 Flush...

Page 49: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 48 T8 LIGHTING 8 12 2 9 10 6 12 1 2 3 5 1 10 11 11 10 11...

Page 50: ...61x x1 4 4 Lamp T8 Lighting Harness 804 920 61x x1 5 Fluorescent Lamp Boot 802 001 44x x1 6 Top Lamp holder T8 Leviton 518 804 918 58x x1 7 Bottom Lamp holder T8 Leviton 519 804 918 59x x1 8 Light Hol...

Page 51: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 50 ELECTRONIC COMPONENTS 6 3 2 5 1 9 8 10 11...

Page 52: ...ather Curtain 801 904 23x x1 2 Display 14 Segment 804 914 11x x1 3 Display Gasket 802 001 29x x1 4 Display Lens 801 810 67x x1 5 Display Harness 804 920 66x x1 6 Transformer 804 912 78x x1 7 EPROM mus...

Page 53: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 52 INNER DOOR...

Page 54: ...etainer 801 809 15x x1 5 Pull Knob 901 501 70x x1 6 Carriage Bolt 20 x 1 900 201 23x x1 7 Inner Door Bushing 801 806 42x x1 8 Bushing Retainer 801 806 43x x1 9 Plastic Bearing 901 803 71x x1 10 Top Hi...

Page 55: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 54 HARNESSING SBC 1 2 5 3 4 1 8 7 6 10 11 12 13 14 15...

Page 56: ...x x1 6 Door Harness 10 Select Dr Pepper SL5 to P4 804 920 47x x1 7 Evaporator Fan Harness 2 GE 804 914 35x x1 8 Compressor Harness Lead 904 900 61x x1 9 66 DEX Harness not shown 804 907 83x x1 10 Disp...

Page 57: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 56 CABINET AND VEND MECHANISM SECTION ONE 1A 6...

Page 58: ...ectronic 804 100 73x x1 5 Vend Motor Switch Insulator 905 800 33x x1 6 Vend Rotor Narrow Column 801 201 56x x1 7 Vend Oscillator Wide Column 801 201 57x x1 7A Package Retainer Oscillator 801 807 87x x...

Page 59: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 58 CABINET AND VEND MECHANISM SECTION TWO 2 2...

Page 60: ...at Shim 3 32 Waffle wide column 801 812 04x x1 Short Flat Shim 3 32 wide column 801 809 81x x1 Can Stop Shim Right narrow column replaced 609 070 14x x3 805 701 14x x1 Bottle Shim Right narrow column...

Page 61: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 60 CABINET AND VEND MECHANISM SECTION THREE...

Page 62: ...x x3 A3 Screw Phil Pan 10 32x5 16 900 301 83x x1 A4 Screw Phil Pan 8 18x1 2 900 301 50x x1 A5 Screw Phil Pan Swage Form 8 32x1 4 900 301 97x x1 A9 Screw Phil Pan 8 32x3 8 900 301 56x x1 A10 Screw Mach...

Page 63: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 62 CABINET INTERIOR 1A 1C 1E 1D...

Page 64: ...rew Phil Pan 8 32x3 8 900 301 56x x1 A10 Screw Machine 6 32x1 1 4 900 201 31x x1 A14 Screw Phil Pan 10 32x1 1 4 900 301 81x x1 A16 Screw Phil Pan Sems 8 18x1 2 900 301 65x x1 A17 Screw Type F 1 4 20x5...

Page 65: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 64 HINGES AND ROLLER ASSY 2A E8 2C 4A B10 C2 3A 4C 4B 3C 3C C2...

Page 66: ...ew Phil Pan Swage Form 8 32x3 8 900 301 56x x1 A15 Screw Machine Truss 10 32x1 2 900 201 14x x1 A17 Screw Self Tapping 1 4 20x5 8 900 302 01x x1 Screw Tap Hex Sems 20x1 900 301 73x x1 B2 Hex Nut 1 4 2...

Page 67: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 66 REFRIGERATION SYSTEM SECTION ONE 5...

Page 68: ...x x3 3B Condenser Fan Moto Assy 115 60 for 1203 491 040 20x x3 115 60 for 3001 804 501 22x x1 3C Condenser Fan Motor Bracket A Frame 115 60 for 1203 804 500 67x x1 115 60 for 3001 801 306 63x x1 3D Co...

Page 69: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 68 REFRIGERATION SYSTEM SECTION TWO 10 18 16...

Page 70: ...4 Condenser 3 FPI for 1203 802 600 68x x1 1 3 FPI for 3001 802 600 69x x1 15 Evaporator short CW01655 1 3 HP 802 600 37x x1 16 Accumulator 1 3 HP 802 400 46x x1 17 Capacitor Start Domestic 233 280MFD...

Page 71: ...x1 Power Supply Cord Label 803 834 65x x1 Skid Removal 903 828 70x x1 Coin Mechanism Label 803 870 26x x1 Mercury Notice Label 803 860 59x x1 Notice No Refund Label 803 860 53x x1 Motor Cover Label 80...

Page 72: ...Card Dr Pepper 803 869 42x x1 4 Sign Transaction Coin Insert Dr Pepper 1 knock out 805 033 13x x1 Dr Pepper 2 knock out 805 033 12x x1 Domestic Flavor Cards Contact Parts Department for any not liste...

Page 73: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 72 SCREWS NUTS...

Page 74: ...ing 1 4 20 x 5 8 A18 900 301 69x x1 Screw Hex Head Swage Form 8 36 x 3 8 A19 900 901 51x x1 Screw Phil Pan Tapping 10 32 x 5 8 A20 900 201 22x x1 Screw Machine Phil Pan 8 32 x 3 4 A21 900 301 98x x1 S...

Page 75: ...PARTS LIST NA Not Applicable Part numbers subject to change without notice 74 WASHERS BOLTS MISC HARDWARE...

Page 76: ...Carriage Bolt 1 4 20 x 1 1 4 E4 900 201 45x x1 Carriage Bolt 1 4 20 x 1 2 E5 900 201 54x x1 Carriage Bolt 1 4 20 x 3 8 E6 900 201 56x x1 Carriage Bolt 1 4 20 x 3 4 E7 900 303 12x x1 Carriage Bolt 1 4...

Page 77: ...0 55x x1 Clamp Nylon 3 4 Heyco 3382BL I12 901 902 83x x1 Cable Tie I13 900 902 14x x1 Canoe Clip 254 090 301 00 0108 ELECTRONICS COMPONENTS ITEM PART NAME AND DESCRIPTION SBC 501E 1 SBC Controller 631...

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