disperator 500V-BAS Excellent Series User Manual Download Page 6

Page: 6 / 35

User manual in Original

Doc. ref: 500V_BAS_am_en_210524
DISPERATOR AB

Tel: 08-724 0160

E-mail: [email protected]

Mälarvägen 9, 141 71 Segeltorp

Web page: www.disperator.se

6.5. Start Up and Final Testing

_______________________________________________

6.5.1. Check before Start Up

_______________________________________________

6.5.2. Checks during Start Up

______________________________________________

6.5.3. Final Measures

____________________________________________________

7. Safety Instructions

_______________________________________________________ 22

8. Operating Instructions

____________________________________________________ 23

8.1. Start and stop

________________________________________________________

8.2. Daily cleaning of the disposer

____________________________________________

8.3. Trouble Shooting

______________________________________________________

8.3.1. Disposer Reduces Speed, Stops or does not Start

_________________________

8.3.2. Machine Starts but there is no Flushing Water

___________________________

8.3.3. Machine does not Start and makes no Sound

____________________________

9. Service Instructions

______________________________________________________ 26

9.1. Authorization

_________________________________________________________

9.2. Exploded Views and Spare Parts List for the Disposer

_________________________

9.3. Overhaul of Protection Cover with Switch, Assembly and Connections

___________

9.4. Dismantling of Disposer

________________________________________________

9.5. Assembly of Disposer

__________________________________________________

9.6. Overhaul and Maintenance Intervals

______________________________________

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Summary of Contents for 500V-BAS Excellent Series

Page 1: ...n Installation Safety Operation Service USER MANUAL User manual in Original Doc ref 500V_BAS_am_en_210524 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page...

Page 2: ...All manuals and user guides at all guides com...

Page 3: ...anual in Original Doc ref 500V_BAS_am_en_210524 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se All manuals and user guides at all guid...

Page 4: ...side or within 500 m ofsuch platforms but only when the wastes have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passing through a screen with...

Page 5: ...Connected to Interlock Switch______________________________ 16 6 2 Connection of flushing water_____________________________________________ 17 6 2 1 Water pipe DN15___________________________________...

Page 6: ...______________________________ 24 8 3 Trouble Shooting_______________________________________________________ 25 8 3 1 Disposer Reduces Speed Stops or does not Start__________________________ 25 8 3 2...

Page 7: ...ine is being used It is not only the general safety instructions in this section that need to be considered but also the other special safety instructions given in this manual 1 Safety Precautions 1 1...

Page 8: ...these If they lack this knowledge they must receive the required training Installation Personnel responsible for the installation of the machine must have knowledge equivalent to education in industri...

Page 9: ...andle food waste separation at source complying with modern demands and being economically affordable Our product assortment is unique Disperator can as the only manufacturer of such equipment offer a...

Page 10: ...water ground into small particles for further transport in the sewer to a sealed and odorless special tank where the slurry and grease are separated from much of the liquid which flows out into the m...

Page 11: ...l as at sea The Excellent 500 Series disposers may be installed under sinks and washing lines into tabletops and working benches or as freestanding separate units Installation into an existing kitchen...

Page 12: ...ERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 12 35 3 2 Technical Specification 177 412 442 663 240 132 174 176 207 310 274 60 6x 380 240...

Page 13: ...ne If the machine will be stocked before installation and use the following applies The machine should be stored in a dry and clean room where the relative humidity may not exceed 60 Recommended stora...

Page 14: ...cumentation connection wiring diagram and component layout diagram 5 2 Food Waste Disposer Disposer with motor size and voltage according to the delivery note including rubber gasket to be placed betw...

Page 15: ...l info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 15 35 Line strainer G BSPP internal thread Jam release wrench 1pc for release of disposer grinding unit if a non grindable...

Page 16: ...he rubber gasket is compressed a few millimetres 6 1 2 Fixation of the Machine If the disposer can turn in the assembly or if it is placed freely for example next to a peeling machine the machine must...

Page 17: ...ect amount of flushing water to the machine the incoming water pipe incl accessories and protection devices against suction cut off valves etc must have the same dimension as the connection to the mac...

Page 18: ...valve non return valve G BSPP be installed on top of the lyre shaped incoming water pipe according to the figure below The vacuum valve protects the water pipe against re suction in the event of over...

Page 19: ...e sewer pipe must be drawn without sharp bends or curves according to local standards The distance k in the figure below must be 100 120 mm for models 510 515 and 520 and 130 150 mm for models 530 550...

Page 20: ...achines having a rated current up to 14A For machines having a rated current above 14A use 2 5 mm wires The rated voltage and current is specified on the machine s serial number plate 6 4 5 Cable Prot...

Page 21: ...d and make sure that no foreign object has been dropped into the grinding unit during installation 6 5 2 Checks during Start Up 6 5 3 Final Measures a Start the disposer and determine that the grinder...

Page 22: ...interlock protective cover above the machine inlet is open press the red stop button disconnect and lock the main electrical safety breaker on the wall bulkhead with a padlock and call for service 3 D...

Page 23: ...rs crabs etc must not be fed into the machine as it among other things causes drainpipe blockages Also larger amounts of eggshells must not be fed into the machine as it also causes drainpipe blockage...

Page 24: ...tor s idle sound is heard 4 Wait for 15 secs Press red stop button 0 disposer and flushing water stops within 5 secs 1 Press green button 1 disposer and flushing water starts Flush clean sink washing...

Page 25: ...at the related interlock switch connects 9 Check wall fuses automatic breakers Change reset if needed 10 Reset motor overload protector by pressing in the red button 0 on the start stop unit 11 Connec...

Page 26: ...35 9 Service Instructions 9 1 Authorization Disconnection and reconnection of the machine to incoming water sewer service and electricity may only be carried out by authorized personnel and in accord...

Page 27: ...AS_am_en_210524 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 27 35 9 2 Exploded Views and Spare Parts List for the Disposer All manu...

Page 28: ...9 1 Mounting plate 50 4 Screw nut and washer for motor 51 1 Housing above right angle gear incl sound damping and mounting screws 52 1 Housing above motor incl sound damping and mounting screws 53 1 s...

Page 29: ...oc ref 500V_BAS_am_en_210524 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 29 35 35 36 37 38 38 1 38 2 38 3 08 1 All manuals and user...

Page 30: ...d to disconnect electrical supply and lock the breaker with a padlock 2 Disconnect the disposer connection cable from the contactor motor overload protector 3 Disconnect the drain pipe from the outlet...

Page 31: ...t the carrier surfaces of the axel seals 18 During normal operation two smaller grooves are created in the carrier If the grooves are noticeable asymmetrical or more than two replace the carrier 12 Te...

Page 32: ...ecial grease 04 on the axle of the right angle gear 9 Wipe the inside and outside of the carrier 18 10 Gently mount the carrier 18 Press the carrier to the mark 54 mm on the right angle gear axle If t...

Page 33: ...ed between the axle washer and around the entire head of the shaft screw The torque should be 57Nm 27 Apply a thin continuous string of rubber sealing compound 09 in the seat of the end shield 13 28 C...

Page 34: ...ready to be remounted 37 Make sure that the seal for the hood 08 is placed correctly before you move the disposer into place Use 6pcs of screws and nuts 22 See section 6 1 1 for the correct procedure...

Page 35: ...eded training of personal Preventive maintenance medium Year 2 year 5 year 8 etc Preventive maintenance small according to above Replacement of rubber seals with Spare Part No 05 and 08 in section 9 2...

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