disperator 500A-MC EXCELLENT Series User Manual Download | Manualshive

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User manual in Original

Doc. ref: 500A_MC_am_en_210602
DISPERATOR AB

Tel: 08-724 0160

E-mail: [email protected]

Mälarvägen 9, 141 71 Segeltorp

Web page: www.disperator.se

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5. Included in Delivery

5.1. Documentation

•

This User Manual

•

Safety Instruction (laminated),

•

Operating Instruction (laminated),

•

Electric documentation (connection & wiring diagram and component layout diagram)

5.2. Food Waste Disposer

Cabinet with integrated food waste disposer

with motor size and voltage according to the

delivery note

Start/stop unit including contactor with

motor overload protector.

Control voltage according to the delivery

note.

Complete solenoid valve G½” (BSPP), internal

thread and coil with voltage according to

delivery note. Pre-assembled in cabinet.

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Summary of Contents for 500A-MC EXCELLENT Series

Page 1: ...ANDING INSTALLATION Product Description Installation Safety Operation Service USER MANUAL User manual in Original Doc ref 500A_MC_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M...

Page 2: ......

Page 3: ...User manual in Original Doc ref 500A_MC_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se...

Page 4: ...other ships when alongside or within 500 m ofsuch platforms but only when the wastes have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passing...

Page 5: ...f the machine_____________________________ 18 6 2 Connection of flushing water_____________________________________________ 19 6 2 1 Water pipe DN15____________________________________________________...

Page 6: ...isposer_____________________________________________ 27 8 3 Trouble Shooting_______________________________________________________ 28 8 3 1 Disposer Reduces Speed Stops or does not Start_____________...

Page 7: ...at hand where the machine is being used It is not only the general safety instructions in this section that need to be considered but also the other special safety instructions given in this manual 1...

Page 8: ...afety regulations for these If they lack this knowledge they must receive the required training Installation Personnel responsible for the installation of the machine must have knowledge equivalent to...

Page 9: ...ternative approach to handle food waste separation at source complying with modern demands and being economically affordable Our product assortment is unique Disperator can as the only manufacturer of...

Page 10: ...is fed down into the machine and with water ground into small particles for further transport in the sewer to a sealed and odorless special tank where the slurry and grease are separated from much of...

Page 11: ...itchens onshore as well as at sea The Excellent 500 Series disposers may be installed under sinks and washing lines into tabletops and working benches or as freestanding separate units Installation in...

Page 12: ..._MC_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 12 44 3 2 Technical Specification 36 50 6 5 50 33 100 893 960 406 577...

Page 13: ...User manual in Original Doc ref 500A_MC_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 13 44...

Page 14: ...d before installation and use the following applies The machine should be stored in a dry and clean room where the relative humidity may not exceed 60 Recommended storage temperature of 20 C to 60 C 4...

Page 15: ...ing Instruction laminated Electric documentation connection wiring diagram and component layout diagram 5 2 Food Waste Disposer Cabinet with integrated food waste disposer with motor size and voltage...

Page 16: ...0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 16 44 Line strainer G BSPP internal thread Pre assembled in cabinet Jam release wrench 1pc for release of dispos...

Page 17: ...n the floor check with a spirit level that it is horizontal and readjust the legs if necessary When this is done tighten the lock nuts on the four machine legs again 6 1 2 Fixation of the Machine The...

Page 18: ...washers and turn it one step clockwise tighten the hood For models 510A 520A pull with torque 9 5 Nm and for models 530A 575A pull with 21 Nm Then turn the disposer with the outlet to the desired lef...

Page 19: ...DN15 To provide the correct amount of flushing water to the machine the incoming water pipe incl accessories and protection devices against suction cut off valves etc must have the same dimension as t...

Page 20: ...d that a vacuum valve non return valve G BSPP be installed on top of the lyre shaped incoming water pipe according to the figure below The vacuum valve protects the water pipe against re suction in th...

Page 21: ...rap and all bends in the sewer pipe must be drawn without sharp bends or curves according to local standards The distance k in the figure below must be 100 120 mm for models 510 515 and 520 and 130 15...

Page 22: ...ving 1 5 mm wires for machines having a rated current up to 14A For machines having a rated current above 14A use 2 5 mm wires The rated voltage and current is specified on the machine s serial number...

Page 23: ...on of the safety interlock switch The machine and its motor idling speed must stop before the protective cover above disposer inlet has been released and removed b If necessary fine tune the positioni...

Page 24: ...both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5 2 Checks during Start Up 6 5 3 Final Measures a Start the disposer and dete...

Page 25: ...unning even though the interlock protective cover above the machine inlet is open press the red stop button disconnect and lock the main electrical safety breaker on the wall bulkhead with a padlock a...

Page 26: ...s e g from clams oysters crabs etc must not be fed into the machine as it among other things causes drainpipe blockages Also larger amounts of eggshells must not be fed into the machine as it also cau...

Page 27: ...er placed on the wall bulkhead to disconnect electrical supply to the disposer Lock the breaker with a padlock if you temporarily need to leave the disposer before cleaning is completed according to s...

Page 28: ...losed Also make sure that the related interlock switch connects 9 Check wall fuses automatic breakers Change reset if needed 10 Reset motor overload protector by pressing in the red button 0 on the st...

Page 29: ...Service Instructions 9 1 Authorization 9 2 Exploded Views and Spare Parts List for the Disposer Disconnection and reconnection of the machine to incoming water sewer service and electricity may only b...

Page 30: ...User manual in Original Doc ref 500A_MC_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 30 44...

Page 31: ...User manual in Original Doc ref 500A_MC_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 31 44...

Page 32: ...User manual in Original Doc ref 500A_MC_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 32 44...

Page 33: ...stationary shredder 05 1 and 2 P15 1 Hood 16 P16 4 Locking nut and washer for hood assembly 25 1 and 2 P17 1 Seal for hood flange 08 1 and 2 P18 6 Screw and nut for disposer assembly 22 1 and 2 Below...

Page 34: ...and fixating washer 35 P35 1 Coil for solenoid valve 36 P36 1 Line strainer G BSPP internal thread 37 P37 1 Start stop unit incl contactor with motor overload protector 38 P38 1 Contactor with coil 3...

Page 35: ...l in Original Doc ref 500A_MC_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 35 44 P32 P33 P34 P35 P36 P37 P38 P39 P40 P1...

Page 36: ...User manual in Original Doc ref 500A_MC_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 36 44 P43...

Page 37: ...unit 4 Disconnect the water trap from the disposer outlet on the end shield P3 5 Use a trolley which lifting plate can be inserted under the disposer or alternatively a steady jack with lifting plate...

Page 38: ...er P10 by placing two crowbars opposite one another under the edge of the shredder supported by the side of the end shield P3 See photo below 13 Remove the V ring seal P8 and loosen the 4 fixing screw...

Page 39: ...ust be replaced at each dismantling 18 In Service Package 2 a disassembly screw P31 for the carrier P2 is included Use this screw on top of the carrier and screw it down This will remove the carrier f...

Page 40: ...6 8 To avoid damaging the seals P5 2pcs press each seal one at the time into position in the end shield using a tool for example a shaft end or other round bar see below photo that has the same outer...

Page 41: ...d with torque 22 Nm and for models 530 550 and 575 the axle screw is tightened with torque 44 Nm 20 Apply a thin uninterrupted string of rubber sealing compound P27 in the seat of the end shield P3 in...

Page 42: ...e with torque 9 5 Nm for models 510 515 and 520 and with 21 Nm for models 530 550 and 575 Continue the assembly of the disposer installed in cabinets from item 34 below 28 Turn the disposer upside dow...

Page 43: ...ed Be aware of the motor power supply cable so it does not get pinched and damaged 36 Make sure that the seal for the hood P17 is placed correctly before you move the disposer into position under the...

Page 44: ...ersonal Preventive maintenance medium Year 2 year 5 year 8 etc Preventive maintenance small according to above Replacement of rubber seals with Position No P14 and P17 Spare Part No 05 and 08 in secti...

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