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16

 

■ SPECIAL FUNCTIONS key “Fx” (T ≥ 2 s)

This key is used to display and edit some parameters (ADJUST-
ABLE FUNCTIONS “Fx”) that are necessary and fundamental for 
welding and that have already been set by the manufacturer in 
the factory.
The parameters vary depending on the welding process and mode 
used, and are saved in the memory for each automatic welding 
point (JOB).

DISPLAY AND LED INDICATIONS

▪ 

VRD LED

▪ 

HOLD FUNCTION LED

▪ 

PARAMETER 
SELECTION LED - V

▪ 

PARAMETER 
SELECTION LED - A

▪ 

PROGRAMME 
SELECTION LED

▪ 

WELDING MODE 
SELECTION LED

▪ 

Fx LED - SPECIAL 
FUNCTIONS

▪ 

WELDING PROCESS 
SELECTION LED

▪ 

JOB SAVING MEM LED

▪ 

PARAMETER DISPLAY screen - V

▪ 

PARAMETER DISPLAY screen - A

 

PARAMETER SELECTION LED - A

When one of these LEDs is on it means that the corresponding 
welding parameter has been selected.

 

PROGRAMME SELECTION LED

This LED will be lit only when the operator selects a welding pro-
cess (in which there welding programmes present) and the rela-
tive associated programme.

 

PARAMETER DISPLAY screen - A

This Display shows the values / numbers (set or measured) of the 
following parameters (if active):

• 

THICKNESS OF WELDED ITEM (

).

• 

WELDING CURRENT (

).

• 

WIRE SPEED (

).

• 

WELDING PROGRAM (

).

 

HOLD FUNCTION LED

Flashing, it indicates that the values of the parameters views on 
the PARAMETER DISPLAY - A and V are respectively the values 
that are set or measured at the conclusion of the last welding. The 
LED flashes for 

15

 seconds consecutively before turning itself off or 

until the moment that the operator varies any parameter by means 
of the use of the handles.

 

WELDING PROCESS SELECTION LED

When one of these LEDs is on it means that the corresponding 
welding process has been selected.

 

PARAMETER SELECTION LED - V

When one of these LEDs is on it means that the corresponding 
welding parameter has been selected.

 

PARAMETER DISPLAY screen - V

This Display shows the values / numbers (set or measured) of the 
following parameters (if active):

• 

ARC LENGTH ADJUSTMENT (

).

• 

WELDING VOLTAGE (

).

• 

ELECTRONIC INDUCTANCE (

).

 

JOB SAVING MEM LED

Flashes while saving a JOB.

 

Fx LED - SPECIAL FUNCTIONS

Switched on when special Fx parameters are displayed.

 

VRD LED

The Voltage Reduction Device (VRD) is a safety device that re-
duces voltage. It prevents voltages forming on the output termi-
nals that may pose a danger to people.
Two-tone LED (off - red - green) indicates enabling of the VRD. In 
the welding process:

• 

MIG MAG (Synergic and Manual) / JOB: the VRD device is not 
managed and therefore the LED always will be off.

• 

MMA: the operator can decide whether or not to activate the 
VRD device (to activate the VRD device see the corresponding 
paragraph) based on its necessities and therefore the LED will 
be lit and will indicate the activation of the device.

• 

TIG Lift: the VRD device is always inserted, independently from 
the state of the JUMPER and therefore the LED always will be lit.

 

WELDING MODE SELECTION LED

When one or a combination of these LED is lit, it means that the 
corresponding manner of welding has been selected.

  Switching on the welding 

machine and initial screen

At the switching on of the welder (press the switch, located on the 
back panel, at the position I), the control performs a short operation 
of MACHINE CHECK (all of the LED light themselves simultane-
ously so as to verify their actual operation), and the panel display 
the INITIAL SCREEN (see the demonstrative figure), after which 
the operator can begin to work.

  Viewing the software version installed

1)  When the welding machine is working hold down the WELD-

ING PROCESS SELECTION key (T2) and WELDING MODE 
SELECTION key (T3) together for about 2 consecutive sec-
onds.

T2

T3

2)  On both displays appears a running string that indicates the 

VERSION OF THE SOFTWARE installed on the welder.

 

The rotation of one of the two ENCODER Knobs - A (E1) or 
V (E2) by the operator during the display of the string version 
software provokes the block (for 

1

 second), on both the dis-

plays, of the movement of the string itself.

E2

E1

Summary of Contents for DIX PI GO 2006.M

Page 1: ...Welding Power Source S C H W E I S S E N W E L D I N G W E L D I N G S C H W E I S S E N S C H W E I S S E N Keep in secure area for future reference Operations manual DIX PI GO 2006 M DIX PI GO 2006...

Page 2: ...G MMA and TIG welding with Lift type ignition Synergic digital control of all welding parameters with the following functions Allows less expert operators to regulate all welding param eters in a user...

Page 3: ...riod of time Exceeding the work cycle allowed could cause a trip switch to trip for further information see the control panel man ual which protects the components inside the welding power source agai...

Page 4: ...loyed in environments with a high risk of electri cal shocks This system is cooled by means of the forced circulation of air and must therefore be placed in such a way that the air may be easily sucke...

Page 5: ...that does not allow the rollers to skid on the wire Excessive pressure will case deformation of the wire and tan gling on the entrance of the sheath insufficient pressure can cause irregular welding A...

Page 6: ...cables with appropriate sec tion Lay out the cables as a flat as possible to prevent them from coiling up 4 Connect the reverse polarity cable to the positive terminal Fig C2 2 Welding 1 Switch the we...

Page 7: ...from coiling up 3 Connect the reverse polarity cable to the negative terminal Fig D2 2 Welding 1 Switch the welding power source on by moving the power supply switch to I Pos 6 Fig B 2 Make the adjus...

Page 8: ...mum by turning the screw provided Use argon gas at a pressure of 1 3 1 7 bar and regulate the flow to a value between 14 and 20 lit min to suit the cur rent used for welding Electrode welding MMA On t...

Page 9: ...ct one end of the gas hose to the gas connecter on the TIG torch and the other end to the pressure reducer on the inert gas cylinder Argon or similar Table 5 ELECTRODE mm ELECTRODE TYPE Current adjust...

Page 10: ...el of the welding power source We are not liable for damage due to use of spare parts that are not original Optional AIR AND OR WATER COOLED UP DOWN TORCH This command and works as an alternative To...

Page 11: ...panel Check the wiring that powers the various boards Check and if necessary replace the digital interface PCB or the control PCB No gas coming out of the torch Check and if necessary replace the sole...

Page 12: ...8 19 20 L MT MV PT RF RP SC SDF SP SRP 21 22 23 24 25 26 TA TEL TIG TM TP TRS 1 Primary transformer coil 2 Secondary transformer coil 3 Capacitor 4 Up Down connector 5 Power supply connector for the c...

Page 13: ...13 2101AC73...

Page 14: ...al 27 1 WELDING PROCESS SELECTION 27 2 WELDING MODE SELECTION 27 3 SPECIAL FUNCTIONS Fx SELECTION 27 4 PRE SETTING 28 5 WELDING 28 6 HOLD 28 Special processes 29 Electrode MMA 29 1 WELDING PROCESS SEL...

Page 15: ...crater for a time set by means of the CRATER START TIME F10 function After that the parameter values become those for welding for a time defined by the CRATER START SLOPE F11 function 2 When the TORCH...

Page 16: ...red of the following parameters if active ARC LENGTH ADJUSTMENT WELDING VOLTAGE ELECTRONIC INDUCTANCE JOB SAVING MEM LED Flashes while saving a JOB Fx LED SPECIAL FUNCTIONS Switched on when special Fx...

Page 17: ...he last two groups of columns WELDING PROCESS and MIG MAG WELDING MODE indicate the welding process and mode in which the special function can be selected Example the SPOT WELD TIME function can be se...

Page 18: ...0s 0 1 20 0 s BURN BACK bUb 0 30 30 POST GAS PoG 1 0s 0 0 10 0 s SWITCH SWITCH CURRENT F19 20 99 100 SWITCH WIRE SPEED F19 5 0 m min 1 5 22 0 m min SWITCH ARC LENGTH F20 0 30 30 SWITCH VOLTAGE F20 25...

Page 19: ...E CHECK all of the LED stay lit simultaneously so as to verify their actual operation the generator itself starts having memorised the new settings and is again ready to weld TIMER ARC ON This indicat...

Page 20: ...h the displays D1 D2 read tESt D1 D2 E1 2 Push the PRG key T5 and the display will show the param eter to be checked under DISPLAY PARAMETERS A D1 and the set ting under DISPLAY PARAMETERS V D2 D1 D2...

Page 21: ...D1 D2 E2 E1 MOTOR CALIBRATION Mot CAL ATTENTION This procedure allows you to calibrate the wire speed only in MIG welding processes Proceed as follows Rotate the ENCODER A E1 knob until the PARAMETER...

Page 22: ...1 and 2 4 To exit the SEtUP menu push the SAVE MEM T2 key T2 SWITCH If enabled this function allows the operator to have a further weld ing mode SWITCH available in MIG pulsed double pulsed synergic...

Page 23: ...e if it was blocked in the past BLOCK L1 The operator can only weld using the parameters set prior to the block and can set and or modify the welding pa rameters using the knobs on the control panel o...

Page 24: ...SS PROGRAM NUMBER MATERIAL WIRE mm GAS DISPLAYS TYPE CLASS MiG PLS dPL 000 Fe G3 Si 1 0 6 CO2 001 Fe G3 Si 1 0 8 CO2 002 Fe G3 Si 1 1 0 CO2 010 Fe G3 Si 1 0 6 Ar 16 20 CO2 011 Fe G3 Si 1 0 8 Ar 16 20...

Page 25: ...r the ignition of the arch after which the arch switches off automatically STITCH WELD PAUSE F06 Time of pause between one welding in tracts and another BURN BACK bUb Regulates the length of the wire...

Page 26: ...nge the following param eters THICKNESS OF WELDED ITEM WELDING CURRENT WIRE SPEED ARC LENGTH ADJUSTMENT ELECTRONIC INDUCTANCE SPECIAL FUNCTIONS Fx WARNING Remember that this process of welding is syne...

Page 27: ...ime in which the current remains at the value of CRATER START SPEED or CRATER START VOLTAGE CRATER START SLOPE F11 Time taken to go from the CRA TER START SPEED or CRATER START VOLTAGE level to the we...

Page 28: ...the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WIRE SPEED WELDING CURRENT the measured value of the current of what is being welded WIRE SPEED the value previously set PARAMETER D...

Page 29: ...d item DIX ARC MEGA FAST makes it possible to speed up welding com pared with short arc and mixed arc MIG MAG welding greatly in creasing productivity EXTENDED CURVES PACKAGE ECP This is a package of...

Page 30: ...ding it is possible to set the following parameters D1 T1 E1 WELDING CURRENT Example WELDING CURRENT Press the PARAMETER SELECTION A key T1 until the LED that corresponds to the WELDING CURRENT switch...

Page 31: ...rest the control panel will show the VRD LED on in the colour GREEN and this means that the device is active During the welding phase this LED becomes RED which however does not indicate a malfunctio...

Page 32: ...reen D1 4 WELDING During the welding the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WELDING CURRENT the measured value of the current of what is being welded PARAMETER DISPLAY scre...

Page 33: ...d point E2 E1 WARNING If all the automatic welding points JOBS are occu pied the check automatically goes to the first automatic welding point JOB A01 as shown in the figure below 2 Hold down the SAVE...

Page 34: ...G PROCESS SELECTION key T2 until the corresponding LED lights up 2 Select the individual JOB to modify and overwrite rotating the ENCODER knob V E2 3 Bring up and activate the JOB loading its settings...

Page 35: ...ssistance dept Err E1 3 CALIBRATION FILE MISSING NON automatic reset error Immediately contact technical assistance dept Err E1 6 MMA DEFAULTS MISSING NON automatic reset error Immediately contact tec...

Page 36: ...AMS NON automatic reset error Immediately contact technical assistance dept The table includes 2 types of errors Automatic reset error Once the alarm condition has been re solved the welding machine s...

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