DINSE DIX PI GO 2006.M Operation Manual Download Page 1

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BA-0114

Welding Power Source

S C H W E I S S E N

W E L D I N G

S C H W E I S S E N

Keep in secure area for future reference!

Operations manual

DIX PI GO 2006.M
DIX PI GO 2006.M Puls

Summary of Contents for DIX PI GO 2006.M

Page 1: ...Welding Power Source S C H W E I S S E N W E L D I N G W E L D I N G S C H W E I S S E N S C H W E I S S E N Keep in secure area for future reference Operations manual DIX PI GO 2006 M DIX PI GO 2006...

Page 2: ...G MMA and TIG welding with Lift type ignition Synergic digital control of all welding parameters with the following functions Allows less expert operators to regulate all welding param eters in a user...

Page 3: ...riod of time Exceeding the work cycle allowed could cause a trip switch to trip for further information see the control panel man ual which protects the components inside the welding power source agai...

Page 4: ...loyed in environments with a high risk of electri cal shocks This system is cooled by means of the forced circulation of air and must therefore be placed in such a way that the air may be easily sucke...

Page 5: ...that does not allow the rollers to skid on the wire Excessive pressure will case deformation of the wire and tan gling on the entrance of the sheath insufficient pressure can cause irregular welding A...

Page 6: ...cables with appropriate sec tion Lay out the cables as a flat as possible to prevent them from coiling up 4 Connect the reverse polarity cable to the positive terminal Fig C2 2 Welding 1 Switch the we...

Page 7: ...from coiling up 3 Connect the reverse polarity cable to the negative terminal Fig D2 2 Welding 1 Switch the welding power source on by moving the power supply switch to I Pos 6 Fig B 2 Make the adjus...

Page 8: ...mum by turning the screw provided Use argon gas at a pressure of 1 3 1 7 bar and regulate the flow to a value between 14 and 20 lit min to suit the cur rent used for welding Electrode welding MMA On t...

Page 9: ...ct one end of the gas hose to the gas connecter on the TIG torch and the other end to the pressure reducer on the inert gas cylinder Argon or similar Table 5 ELECTRODE mm ELECTRODE TYPE Current adjust...

Page 10: ...el of the welding power source We are not liable for damage due to use of spare parts that are not original Optional AIR AND OR WATER COOLED UP DOWN TORCH This command and works as an alternative To...

Page 11: ...panel Check the wiring that powers the various boards Check and if necessary replace the digital interface PCB or the control PCB No gas coming out of the torch Check and if necessary replace the sole...

Page 12: ...8 19 20 L MT MV PT RF RP SC SDF SP SRP 21 22 23 24 25 26 TA TEL TIG TM TP TRS 1 Primary transformer coil 2 Secondary transformer coil 3 Capacitor 4 Up Down connector 5 Power supply connector for the c...

Page 13: ...13 2101AC73...

Page 14: ...al 27 1 WELDING PROCESS SELECTION 27 2 WELDING MODE SELECTION 27 3 SPECIAL FUNCTIONS Fx SELECTION 27 4 PRE SETTING 28 5 WELDING 28 6 HOLD 28 Special processes 29 Electrode MMA 29 1 WELDING PROCESS SEL...

Page 15: ...crater for a time set by means of the CRATER START TIME F10 function After that the parameter values become those for welding for a time defined by the CRATER START SLOPE F11 function 2 When the TORCH...

Page 16: ...red of the following parameters if active ARC LENGTH ADJUSTMENT WELDING VOLTAGE ELECTRONIC INDUCTANCE JOB SAVING MEM LED Flashes while saving a JOB Fx LED SPECIAL FUNCTIONS Switched on when special Fx...

Page 17: ...he last two groups of columns WELDING PROCESS and MIG MAG WELDING MODE indicate the welding process and mode in which the special function can be selected Example the SPOT WELD TIME function can be se...

Page 18: ...0s 0 1 20 0 s BURN BACK bUb 0 30 30 POST GAS PoG 1 0s 0 0 10 0 s SWITCH SWITCH CURRENT F19 20 99 100 SWITCH WIRE SPEED F19 5 0 m min 1 5 22 0 m min SWITCH ARC LENGTH F20 0 30 30 SWITCH VOLTAGE F20 25...

Page 19: ...E CHECK all of the LED stay lit simultaneously so as to verify their actual operation the generator itself starts having memorised the new settings and is again ready to weld TIMER ARC ON This indicat...

Page 20: ...h the displays D1 D2 read tESt D1 D2 E1 2 Push the PRG key T5 and the display will show the param eter to be checked under DISPLAY PARAMETERS A D1 and the set ting under DISPLAY PARAMETERS V D2 D1 D2...

Page 21: ...D1 D2 E2 E1 MOTOR CALIBRATION Mot CAL ATTENTION This procedure allows you to calibrate the wire speed only in MIG welding processes Proceed as follows Rotate the ENCODER A E1 knob until the PARAMETER...

Page 22: ...1 and 2 4 To exit the SEtUP menu push the SAVE MEM T2 key T2 SWITCH If enabled this function allows the operator to have a further weld ing mode SWITCH available in MIG pulsed double pulsed synergic...

Page 23: ...e if it was blocked in the past BLOCK L1 The operator can only weld using the parameters set prior to the block and can set and or modify the welding pa rameters using the knobs on the control panel o...

Page 24: ...SS PROGRAM NUMBER MATERIAL WIRE mm GAS DISPLAYS TYPE CLASS MiG PLS dPL 000 Fe G3 Si 1 0 6 CO2 001 Fe G3 Si 1 0 8 CO2 002 Fe G3 Si 1 1 0 CO2 010 Fe G3 Si 1 0 6 Ar 16 20 CO2 011 Fe G3 Si 1 0 8 Ar 16 20...

Page 25: ...r the ignition of the arch after which the arch switches off automatically STITCH WELD PAUSE F06 Time of pause between one welding in tracts and another BURN BACK bUb Regulates the length of the wire...

Page 26: ...nge the following param eters THICKNESS OF WELDED ITEM WELDING CURRENT WIRE SPEED ARC LENGTH ADJUSTMENT ELECTRONIC INDUCTANCE SPECIAL FUNCTIONS Fx WARNING Remember that this process of welding is syne...

Page 27: ...ime in which the current remains at the value of CRATER START SPEED or CRATER START VOLTAGE CRATER START SLOPE F11 Time taken to go from the CRA TER START SPEED or CRATER START VOLTAGE level to the we...

Page 28: ...the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WIRE SPEED WELDING CURRENT the measured value of the current of what is being welded WIRE SPEED the value previously set PARAMETER D...

Page 29: ...d item DIX ARC MEGA FAST makes it possible to speed up welding com pared with short arc and mixed arc MIG MAG welding greatly in creasing productivity EXTENDED CURVES PACKAGE ECP This is a package of...

Page 30: ...ding it is possible to set the following parameters D1 T1 E1 WELDING CURRENT Example WELDING CURRENT Press the PARAMETER SELECTION A key T1 until the LED that corresponds to the WELDING CURRENT switch...

Page 31: ...rest the control panel will show the VRD LED on in the colour GREEN and this means that the device is active During the welding phase this LED becomes RED which however does not indicate a malfunctio...

Page 32: ...reen D1 4 WELDING During the welding the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WELDING CURRENT the measured value of the current of what is being welded PARAMETER DISPLAY scre...

Page 33: ...d point E2 E1 WARNING If all the automatic welding points JOBS are occu pied the check automatically goes to the first automatic welding point JOB A01 as shown in the figure below 2 Hold down the SAVE...

Page 34: ...G PROCESS SELECTION key T2 until the corresponding LED lights up 2 Select the individual JOB to modify and overwrite rotating the ENCODER knob V E2 3 Bring up and activate the JOB loading its settings...

Page 35: ...ssistance dept Err E1 3 CALIBRATION FILE MISSING NON automatic reset error Immediately contact technical assistance dept Err E1 6 MMA DEFAULTS MISSING NON automatic reset error Immediately contact tec...

Page 36: ...AMS NON automatic reset error Immediately contact technical assistance dept The table includes 2 types of errors Automatic reset error Once the alarm condition has been re solved the welding machine s...

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