Dinli DMX 450 Owner'S Manual Download

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OWNER’S MANUAL

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DIN LI METAL INDUSTRIAL CO., LTD.

NO.51, Industrial 9th Rd., Tali City, Taichung 412 Taiwan, R.O.C.

Tel: 886 (04) 2491-7666

Fax: 886 (04) 2491-7166

E-mail: [email protected]

Summary of Contents for DMX 450

Page 1: ...mal to take 20 30 seconds The quality of each Dinli Quad is guaranteed Study this manual thoroughly and enjoy your riding Dinli Quad I PREFACE WARNING STOP If you have the impression that four wheels...

Page 2: ...You could loss control have an accident and be severely injured paralyzed or killed HOW TO AVOID THE HAZARD The hazards of quad riding cannot completely avoid They can be minimized with training good...

Page 3: ...icle owner with important safety service maintenance and tuning information Read and understand this manual before operating and working on the vehicle Keep your Owner s Manual on the vehicle while yo...

Page 4: ...suggestions about this Owner s Manual we d appreciate hearing from you Please send to DIN LI METAL INDUSTRIAL CO LTD NO 51 Industrial 9th Rd Tali City Taichung 412 Taiwan R O C Tel 886 04 2491 7666 F...

Page 5: ...ying any moving part of the vehicle or parts of the exhaust intake e g air filters with parts other than those specified by the manufacturer Limitations All information in this Owner s Manual is based...

Page 6: ...of Dinli experience in the production of fine machines You can now appreciate our craftsmanship and reliability of the masterpieces SAFTY ALTERTS FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANU...

Page 7: ...es that severe personal injury or DEATH will result if instructions are not followed Messages with the Safety Alert Symbol WARNING Indicates a potential hazard that could result in serious injury or d...

Page 8: ...e a quad without adult supervision and never allow continued use of a quad by a child if he or she does not have the abilities to operate it safely 06 Never operate a quad without wearing an approved...

Page 9: ...oid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible 18 Always follow proper procedures for crossing the side of a hill a...

Page 10: ...Never install a twist grip throttle on this quad 26 Never exceed the stated load limits for a quad Cargo should be properly distributed and securely attached Reduce speed and follow instructions in t...

Page 11: ...mber VIN 19 2 2 Engine Serial Number 20 2 3 Key ID number 21 3 PARTS AND CONTROL FUNCTIONS 22 3 1 Seat 25 3 2 Main Switch 28 3 3 Headlights 30 3 4 Taillight 31 3 5 Front Break Lever 32 3 6 Parking Bra...

Page 12: ...nual 50 4 SAFE OPERATION 51 4 1 Ride Sensibly 52 4 2 Crossing Through Shallow Water 53 4 3 Turning 54 4 4 Riding Down Slope 55 4 5 Climbing Hill 57 4 6 Modifications 59 5 PER RIDE INSPECTION 60 5 1 Pr...

Page 13: ...7 6 Engine Oil 87 7 7 Engine Cooling System 92 7 8 Brakes 96 7 9 Electrical 103 7 10 Air 115 7 11 Exhaust 114 7 12 Suspension 115 7 13 Wheels 116 7 14 Tires 119 7 15 Vehicle Immersion 122 8 CLEANING...

Page 14: ...3 2 WARRANTY PERIOD 137 13 3 WARRANTY TRANSFER 137 13 4 WARRANTY EXCLUSION 137 13 5 COMPETITION MODEL EXCLUSION 137 13 6 PARTS AND LABOR COVERED BY WARRANTY 138 13 7 PARTS AND LABOR NOT COVERED BY WAR...

Page 15: ...ssing worn damaged or becomes unreadable be sure to replace it Dinli offers replacement labels at no charge A label s number is printed in the lower right corner of the label and here parts number in...

Page 16: ...OWNER S MANUAL 16...

Page 17: ...se loss of control Always wear protective clothing when driving your ATV Always stop the vehicle completely before changing from forward into reverse or vice versa Failure to do so may harm the gear b...

Page 18: ...fe place you may need them for parts service information or theft recovery Your vehicle s ID numbers identify it from others of the same model type 2 MACHINE IDENTIFICATION NOTE Your vehicle may diffe...

Page 19: ...hicle identification number VIN is etched stamped into the right side of frame The VIN also appears on a temporary factory applied adhesive label on the front frame 1 Etched vehicle identification num...

Page 20: ...OWNER S MANUAL 20 2 2 ENGINE SERIAL NUMBER The engine serial number is etched stamped into the left crankcase of the engine 1 Engine serial number Write your number here...

Page 21: ...NUMBER Key identification numbers are etched stamped into key tag 1 Primary key 2 Spare key 3 Tag With Key ID number Write your number here NOTE Keep your spare key in a safe place in case you lose th...

Page 22: ...tch lever 4 Rear brake lever 2 Main switch 5 Throttle lever 3 Parking brake lock 6 Parking brake lever 3 PARTS AND CONTROL FUNCTIONS NOTE Your vehicle may differ slightly from those shown in the illus...

Page 23: ...er motor 2 Headlight assembly 9 Shift lever 16 Footpeg Footboard 3 Fuel pump 10 Front wheel 17 Rear wheel 4 Coolant recovery bottle 11 Seat 5 Radiator 12 Air filter under seat 6 Front shock absorber 1...

Page 24: ...20 Tail light stop light 19 Handlebar assembly 21 Rear turn signal lights Start switch 22 Rear shock absorber Hazard switch 23 Front turn signal lights Horn button 24 Handle grips Lights switch 25 Fu...

Page 25: ...aintain vehicle control and stability Make sure the seat is in good condition and fastened securely before you ride 1 To remove the seat pull away the seat latch from the sub frame 2 Use your fingerti...

Page 26: ...on the seat with the catch on the frame and put the stoppers in the holes 4 Press down gently on the middle of the seat and slide the seat forward onto the catch of frame If correctly aligned the rea...

Page 27: ...n be severely injured or death HOW TO AVOID THE HAZARD Always make sure the seat is locked into position on the mounts and secured properly with the retention bolt Never ride the quad with a damaged s...

Page 28: ...AL 28 3 2 MAIN SWITCH The main switch is located between the handlebars Always remove the key from the switch to help prevent unauthorized vehicle use or theft Ignition switch key shown inserted Switc...

Page 29: ...not be operated Turning the main switch to the OFF position will stop a running engine Removal ON With the brake lever pulled in the engine started using the switch We recommend starting the engine wi...

Page 30: ...OWNER S MANUAL 30 3 3 HEADLIGHT Turn the main switch to the position to activate the headlights Test for the proper operation of the headlights before operating the vehicle Headlight...

Page 31: ...31 3 4 TAILLIGHT Turn the main switch to the position to activate the taillight Make sure it works before every ride Taillight...

Page 32: ...andlebar to apply the front brakes Pull the lever harder to increase braking force Before each ride make sure the front breaks are operating properly and can provide braking force when needed Roll the...

Page 33: ...s applied with a button switch on the parking brake lever When the parking brake is applied locked the front brakes temporarily prevent the vehicle from rolling Be sure to read the warning about using...

Page 34: ...slowly WARNING POTENTIAL HAZARD s 1 Quad rolling away 2 Riding with the parking brake applied WHAT CAN HAPPEN 1 A potential decline in fluid pressure can decrease the applied braking force allowing th...

Page 35: ...side of the vehicle When treaded braking force is applied to the four wheels Make sure the foot brake is operating properly before you ride Roll the vehicle forward and back and press the pedal to con...

Page 36: ...d footboard before every ride Make sure that they are fastened securely to the vehicle The footpegs teeth should be in good condition not smooth or worn excessively The footboard should be free of any...

Page 37: ...ward and one reverse gears Reverse 1 down NEUTRAL 4 UP Place the vehicle on a lever surface Before every ride make sure the shift lever operates properly and shifts through the entire range of gears w...

Page 38: ...K CAP Make sure the fuel cap is tightly secured before every ride Turn the fuel cap counterclockwise to remove it and clockwise to tighten it Always make sure the breather hose is routed from the cap...

Page 39: ...before every ride Make sure they are firmly attached and do not twist on the handlebar Inspect the grips for wear tears or other damage Replace the grips with a new set if damage is found Contact an...

Page 40: ...ide Replace the cable if it has become worn or kinked Lubricate the cable with lubricant to prevent premature wear or corrosion Adjustment can be made with the adjuster beside the throttle lever Loose...

Page 41: ...CAN HAPPEN The throttle cable could be damaged Improper throttle operation could result You could lose control have an accident or be injured HOW TO AVOID THE HAZARD Do not turn the speed adjuster out...

Page 42: ...OWNER S MANUAL 42 3 13 FUSE The main electrical fuse is under the seat Always replace the fuse with one of the specified rating 1 20A 2 25A...

Page 43: ...key can be taken out Turn the key to left the steering handlebar is released automatically The key can be taken out WARNING POTENTIAL HAZARD s Improper use of the locking steering WHAT CAN HAPPEN The...

Page 44: ...carburetor Always turn the lever to this position when the engine is not running ON With the lever in this position fuel flows from the tank to the carburetor Normal riding is done with the lever in...

Page 45: ...45 3 16 SPEEDOMETER Press the left button and then press the right button to interchange KM MPH for MPH KM on the speedometer...

Page 46: ...hicle in neutral if stop riding Reverse indicator light R This indicator light comes on when the transmission is in reverse Hazard indicator light When the hazard switch is operated and turns signal l...

Page 47: ...supply Automotive gasoline with octane no 95 or higher may be used After refueling be sure to tighten the tank cap firmly Do not refuel right after the engine has been running and is still hot It is r...

Page 48: ...nk when the switch is operated for turning to the left for turning to the right The instrument turn signal indicator light will also blink when the switch is operated Pressing switch inward will cause...

Page 49: ...there is special condition After the hazard switch is turned on it will not rest Be sure to push the switch to to release it other wise it may affect the traffic safety When the signal lights are wink...

Page 50: ...ft side of the handlebar Pull in the clutch lever quickly to disengage the clutch and release the lever slowly to engage the clutch Check the condition and proper operation of the clutch lever and cab...

Page 51: ...WHAT CAN HAPPEN Dinli ATVs are high performance machine only by operators who already have substantial skill and operating experience Operating without substantial skill and operating experience incr...

Page 52: ...lt in a serious injury or death Do not ride faster than what is appropriate for your skill level and surrounding conditions WARNING POTENTIAL HAZARD Failure to follow the skill and experience recommen...

Page 53: ...ou could quickly lose control and become caught in water currents Never enter the water without checking out the area Check for any sharp drop off rocks or other hidden obstacle and holes which may tr...

Page 54: ...not permit a differential rate of wheel rotation it is not enough to merely steer this vehicle into a turn To turn steer in the direction of the turn leaning your body to the inside of the turn while...

Page 55: ...king for you Improper braking may lead to a loss of traction and vehicle control resulting in an accident WARNING POTENTIAL HAZARD Failure to use extra caution when traveling downhill improperly WHAT...

Page 56: ...wn a slope Always check the terrain carefully before descending any slope Shift your weight backward Never travel down a slope at high speed Avoid traveling down a slope at an angle that would cause t...

Page 57: ...e Never attempt a hill or slope beyond your skill level and evaluate all hills and slopes carefully to avoid terrain that may cause the quad to overturn WARNING POTENTIAL HAZARD Climbing hill improper...

Page 58: ...arefully before ascending any hill Shift your weight forward Never operate the quad on hill steeper than 25 Never climb hill with excessively slippery or loose surface Keep both feet on the footrests...

Page 59: ...icle may cause changes handing which could lead to an accident HOW TO AVOID THE HAZARD Never modify this quad through improper installation or use of accessories All parts and accessories added to thi...

Page 60: ...quipment failure resulting in an accident HOW TO AVOID THE HAZARD Always inspect this quad before you operate it Always follow the inspection and maintenance procedures found in this Owner s Manual Ha...

Page 61: ...vel Fill with fuel if necessary 47 84 85 Wheels Tires Wheels for damage tire pressures all four and condition Replace if damaged Add air required 116 121 Steering Handlebars turn freely no binding of...

Page 62: ...AZARD Read the owner s manual carefully and be sure you understand everything in it before operating the vehicle If you don t understand something ask a Dinli dealer General Starting Tips CAUTION Only...

Page 63: ...ake and make sure the fuel valve is on 3 Turn the main switch to the ON position 4 Shift transmission into NEUTRAL the indicator N will be visible in green light on the meter and pull in and hold in t...

Page 64: ...ine fires hold the throttle at a fast idle for 10 seconds or until a smooth idle is obtained 8 Always wait for the engine to reach operating temperature 70 before riding or at idle for 3 minutes befor...

Page 65: ...rottle grip in one position for more than a few seconds It is better to roll the throttle on and off and ride on flat terrain Avoid riding up steep hills and in sand because this produces greater engi...

Page 66: ...4 Repair or tighten any damaged or loose components and lubricate the vehicle 5 If the vehicle is damaged it is recommended that you put tape over the main switch to remind you to not start the vehic...

Page 67: ...transmission to the next gear in the shifting sequence The pedal automatically returns to a horizontal position when released To upshift to a higher gear place the toe of your boot under the gear shif...

Page 68: ...er 6 Gradually squeeze the throttle lever while slowly releasing the clutch lever 7 As engine speed increases in first gear simultaneously release the throttle disengage the clutch and shift to second...

Page 69: ...ing gear 1 st After start 2 nd Approach 30km h 3 rd Approach 50km h 4 th Approach 65km h 5 th Approach 75km h 9 To slow or stop the quad release the throttle lever and apply the brakes smoothly and ev...

Page 70: ...switch is located in front of right fender Make sure the machine is at the 1 st gear lift up the REVERSE lever and set down the shift lever Simultaneously Release the reverse lever and clutch lever to...

Page 71: ...wet etc and your riding style all influence how often a maintenance item should be performed For example if you ride in sandy conditions the time interval between servicing will be shortened because s...

Page 72: ...AZARD Running the engine indoors Breathing exhausts gases WHAT CAN HAPPEN Running the engine indoors will expose you to dangerous exhaust gases Breathing carbon monoxide gas leads to poisoning asphyxi...

Page 73: ...lbs exhaust brakes WHAT CAN HAPPEN The engine and other vehicle systems operate at extremely high temperatures HOW TO AVOID THE HAZARD Wait for the engine and vehicle systems to cool completely before...

Page 74: ...Fuel is highly flammable spilling it can cause a fire or explosion HOW TO AVOID THE HAZARD Be sure the fuel cap is closed securely Work in a well ventilated area which is free of sources that could i...

Page 75: ...HAPPEN Anytime you work on the vehicle there is a potential that an accident involving a foreign object vehicle component part fluid tool or other maintenance related item can result in severe injury...

Page 76: ...TENTIAL HAZARD Losing a finger hand or limb or entanglement WHAT CAN HAPPEN Moving parts can catch your clothing fingers or hand resulting in severe injury HOW TO AVOID THE HAZARD Never perform mainte...

Page 77: ...azardous substances Contact with your skin or eyes you can result in serious injury or irritation If swallowed death can result HOW TO AVOID THE HAZARD Wear hand protecti9on and safety glasses when wo...

Page 78: ...ainframe subframe swingarm I I I FUEL SYSTEM hoses tank level I I I BATTERY terminals I C I THROTTLE OPERATION I I I I I AIR FILTER I C R I I AIRBOX DRAIN TUBE I C I I I SPARK PLUG I R R IDLE SPEED I...

Page 79: ...RIER I I I I CLUTCH lever cable and arm position I I I COOLANT radiator cap hosed level strength I I R I SUSPENSION front rear shocks condition setting I I I I NUTS BOLTS AND FASTENERS I I I I SEAT co...

Page 80: ...NER S MANUAL 80 7 3 AIR FELTER Do not operate with the air filter removed You can seriously damage the engine 1 Cover of air filter 2 Cogs x 4 3 Clip NOTE The air filter is located under the seat 1 2...

Page 81: ...in hard and aggressive riding riding on severe terrain riding in severe climates and riding fast can dramatically shorten the life of the steel frame components Any one and or a combination of these...

Page 82: ...d frame can lead to a complete frame failure 2 Steel frame and components are heat treated Welding drilling or modifying the frame subframe or swingarm may weaken the component and result in complete...

Page 83: ...83 1 Frame 2 Rear shock strut 3 Subframe 4 Swingarm 5 Engine rail skid plate 6 Bumper...

Page 84: ...e g engine sun and may overflow if the tank is overfilled resulting in a fire HOW TO AVOID THE HAZARD Stop adding fuel when the correct level is reached CAUTION If engine knocking or pinging occurs us...

Page 85: ...e speed adjustment screw is located on the carburetor body It is accessible from the left side of the vehicle A special diagnostic tool is necessary to read display the engine rpm For this reason idle...

Page 86: ...hed Tighten the locknut 1 Rubber boot 2 Locknut 3 Adjuster NOTE If the proper adjustment cannot be obtained or the throttle lever does not operate properly the cable end at the throttle body can be ad...

Page 87: ...aintenance Adjustment starting on page78 Service more frequently under severe conditions 7 6 1 CHECKING ENGINE OIL Check the oil level before each use of vehicle The oil level screen is located in the...

Page 88: ...level should be between the markings on the dipstick If low add a sufficient amount of oil to raise it to the correct level Do not overfill 4 Reinstall the dipstick If the quad is used year round chec...

Page 89: ...the first tank of fuel whichever comes first change the oil more frequently on vehicles subjected to severe use 1 Start the engine and wait to reach normal operating temperature 158 70 it takes aroun...

Page 90: ...ling washer and reinstall the plug torque to 19 Nm 5 Place a drain pan beneath the crankcase and remove the drain plug Drain plug 1 Bolt 2 Cover 3 O ring 4 Filter NOTE The sealing surfaces on drain pl...

Page 91: ...ew filter 15 Install the cover and torque the bolts to 8 9 Nm 16 1 Remove the dipstick and fill the oil tank with 2200cc oil 16 2 Idle the engine for 1 5 minute then fill the oil tank with additional...

Page 92: ...need to repeat the priming procedure 7 7 ENGINE COOLING SYSTEM 7 7 1 COOLANT LEVEL The engine coolant recovery bottle is located on the left side of the vehicle under the front fender Check the coolan...

Page 93: ...93 1 Coolant bottle 2 Bleed hose NOTE The coolant system on your vehicle is the self bleed type and the hose should be visible...

Page 94: ...uld be between FULL and ADD mark FULL ADD mark 7 7 3 ADDING COOLANT 1 To add coolant make sure the engine is cold 2 Place a thick rag over the coolant bottle cap and open it very slowly to allow any r...

Page 95: ...n rags handy to wipe up any spills 2 Remove the clip 3 Remove coolant recovery bottle tube to allow coolant to drain completely Reinstall the tube and clip 4 Add the specified coolant at the bottle un...

Page 96: ...r proper operation by pressing it with your foot You should feel firm resistance when braking As with the foot brakes force applied to the pedal should be forward to the front and rear discs preventin...

Page 97: ...cident HOW TO AVOID THE HAZARD Use only DOT4 brake fluid from a sealed container Fluid from an opened container even though the cap has been returned can absorb moisture and may be contaminated with d...

Page 98: ...fluid level through the inspection window in the master cylinder reservoir The fluid should be above the LOWER make on reservoir body Add fluid if necessary 3 To add wipe any dirt or debris from the...

Page 99: ...einstall the diaphragm cover and cover screws NOTE The hand brake master cylinder reservoir is located on the left side of the vehicle handlebar Make sure the vehicle is on a level surface and the res...

Page 100: ...evel The fluid level should be above the MIN mark Add if necessary 2 To add clean the cap and surrounding area thoroughly before opening Pour the specified brake fluid from a clean container until it...

Page 101: ...ult in locking the brake lever Make sure that the brake lever is locked to ensure that the ATV will remain safely immobile while parked Squeeze the hand brake lever one again and the parking brake wil...

Page 102: ...r kinks or signs of wear that could cause sticking or failure Lubricate the brake cable with a available cable lubricant to prevent premature wear or corrosion Make sure that the brake arm spring rod...

Page 103: ...nt cable pins within multi plug couplers 7 9 1 COOLANT TEMPERATURE SENSORS The engine temperature sensor is brass located on the left side vehicle If the engine temperature is too high the high temp i...

Page 104: ...he risk that you may be seriously injured or killed while operating the vehicle For example an electrical fire can develop from a system overload or you could lose vehicle lighting Using a fuse with a...

Page 105: ...e screws A bolts B from the headlight housing and remove the bulb 3 Install a new bulb unit into the housing 4 Reconnect the harness 5 Test for proper operation NOTE Always wipe off a newly install bu...

Page 106: ...light cover by loosen the bolts Push and turn the bulb mount counterclockwise to remove it from the housing 1 Pull the bulb out from mount and install a new bulb 2 Push the new bulb into mount and tur...

Page 107: ...ater to a maintenance free battery Never allow a battery to stand in a discharged condition WARNING POTENTIAL HAZARD Attempting to open the battery remove the cap strip or add fluids to this maintenan...

Page 108: ...in storage for three months or more the battery should be removed and stored out of the sun in a cool dry place Test and recharge the battery monthly and before reusing Battery charging The most impor...

Page 109: ...proper type an heat range for the engine and the service A white insulator tip indicates overheating CAUTION Using non recommended spark plugs may result in serious engine damage and may void your em...

Page 110: ...he spark plug coil holder bolt and clip 3 Clean the area surrounding the coil to prevent dirt from entering the cylinder head when the coil and spark plug are removed 4 Use a spark plug socket and lon...

Page 111: ...he threads with a suitable anti seize compound this will allow for easier plug removal in the future 6 Install the spark plug into the cylinder head and tighten to the specified torque 7 Reinstall rem...

Page 112: ...an result in a fire or explosion HOW TO AVOID THE HAZARD Use a non flammable high flash point solvent to clean the air filter elements CAUTION Don t operate the vehicle with the air filter removed Unf...

Page 113: ...Push away the cog to remove the filter cover 4 Remove the air filter from the air filter base plate 1 Air filter foam 5 Clean filter element with an air filter specific cleaning solvent Rinse the ele...

Page 114: ...ocation Place the vehicle on a level surface shift the transmission into NEUTRAL and apply the parking brake Make sure the engine and exhaust system are completely cool 2 Remove the screws of spark ar...

Page 115: ...POTENTIAL HAZARD Unevenly adjusted front shocks WHAT CAN HAPPEN Uneven adjustment will result in pool handing and or loss of vehicle stability You can lose control of the quad and suffer severe injur...

Page 116: ...l 2 Damaged rims will allow air pressure to escape resulting in improper tire pressure In either case above you could be seriously injured or killed in the resulting accident HOW TO AVOID THE HAZARD 1...

Page 117: ...Move the top of the wheel back and front If excessive lateral freeplay is detected don t ride the vehicle Excessive freeplay could be caused by worn or damaged A arm bushings damaged or worn wheel be...

Page 118: ...4 Make sure the wheel axle nut cotter pins on each wheel are in good condition before every ride Make sure the pin is not broken or damaged It should have both tabs or legs and they should be bent pro...

Page 119: ...res WHAT CAN HAPPEN The characteristics influence the handing and stability of this quad Use of tire types sizes other than specified front rear in this Owner s Manual or improper tire pressures can a...

Page 120: ...on Max load Front 92 5 kg 205 lb Rear 132 kg 290 lb Type Front tires 21 x 7 00 10 25N Tubeless Rear tires 20 x 11 00 9 38N Tubeless 7 14 1 TIRE INSPECTION Check tire pressure frequently with the air g...

Page 121: ...2 Tire pressure must be equal on both sides 3 Never set tire pressure below minimum 4 Higher pressure may cause the tire to burst Inflate tires very slowly and carefully Fast inflation could cause th...

Page 122: ...l capable completely or if you suspect that water has entered the fuel tank Tow or trail the quad to your dealer for immediately service 1 Turn the fuel valve off 2 Drain water from the air box and ch...

Page 123: ...rdinary dish soaps and clean water The advertising claims of power cleaning products are no substitute for careful and deliberate attention when cleaning the quad 8 CLEANING CAUTION Don t use high pre...

Page 124: ...ch throttle with plastic bags secure with strong rubber bands Make sure all filter and check caps are tightened securely After wishing Remove all plastics bags Lubricate the front brake lever and rear...

Page 125: ...ilter and thoroughly clean the area surrounding the airbox 5 Start the engine With the engine idling spray for 10 20 seconds a high quality engine fogging oil into the airbox base plate directing the...

Page 126: ...to the pallet and use a forklift to lift the pallet or Using a ramp and winch mounted on the truck hook the winch cable to the center of ATV front bumper and pull the vehicle up the ramp onto the truc...

Page 127: ...loose or corroded Charge and or clean the battery No spark to spark plug Inspect plug verify switch is on Overuse of chock Inspect clean and or replace spark plug Engine will not turn over Battery vol...

Page 128: ...return line blocked Inspect Incorrect calibration file Replace Corroded batter terminals Clean Engine lacks power Throttle body air boots are loose or damaged Tighten Faulty or incorrectly gapped spar...

Page 129: ...s Check all connections and tighten Other mechanical failure See your Dinli dealer Engine pings or knocks Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See yo...

Page 130: ...Liquid cooled Coolant 1 1 water anti freeze ethylene glycol containing corrosion inhibitors for aluminum engines and radiators Starting system Electric Carburetor Mikuni BSR42 Transmission 5 speed wit...

Page 131: ...c or semi synthetic Classification use only high detergent Premium quality motor oils with the American Petroleum Institute API service classification SF or SG type displayed on the container CAUTION...

Page 132: ...all height 1150 mm Seat height 850 mm Wheel base 1268 mm Front tire 21x7 10 Rear tire 20x11 9 Recommended cold tire pressure front rear 35kpa 35kpa Turning radius 8 ft 2 4 m Fuse 20A 25A Loading limit...

Page 133: ...Fuel tank capacity 11 5L Throttle lever freeplay 1 8 5 16 in 3 8 mm Air filter Foam Brake fluid DOT4 Brake pad thickness MIN 1 0 mm Brake disc thickness MIN 3 5 mm Clutch lever freeplay 2 4 mm Drive...

Page 134: ...tery wear safety glasses and rubber gloves Sulfuric acid may cause blindness or severe burn Keep put of the reach of children Battery solution or electrolyte is a diluted sulfuric acid solution In cas...

Page 135: ...135 Battery instruction...

Page 136: ...e burns Wear a face shield and protective clothing If electrolyte gets into your eyes antidote flush thoroughly with water for at least 15 minutes and call a physician immediately CAUTION This battery...

Page 137: ...mitations 13 2 WARRANTY PERIOD The warranty period for Dinli begins on the date of purchase and six 6 months from the date of purchase 13 3 WARRANTY TRANSFER This warranty applies to the original purc...

Page 138: ...f DINLI 13 7 PARTS AND LABOR NOT COVERED BY WARRANTY Warranty coverage does not apply to Parts and labor required as a result of but not limited to transportation collisions misuse negligence improper...

Page 139: ...five 5 days after discovery of a suspected warranty defect If unable to obtain satisfactory warranty service from an authorized DINLI dealer please contact DINLI Customer Service at DIN LI METAL INDUS...

Page 140: ...and service policy at any time without liability to any person or entity by reason of any such change Unless considered unenforceable under applicable law all implied warranties including but not limi...

Page 141: ...tant to keep accurate records of maintenance service This data is vital for referencing previous work or knowing what type of tuning was performed under certain conditions DATE SERVICE REMARKS 14 MAIN...

Page 142: ...OWNER S MANUAL 142 ADDENDA This section is reserved for updates supplements and revisions...

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