Toro 07236 Operator'S Manual Download

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Form No. 3437-913 Rev A

Workman

MDX-D Utility Vehicle

Model No. 07236—Serial No. 401380001 and Up

Model No. 07236TC—Serial No. 401380001 and Up

*3437-913* A

Summary of Contents for 07236

Page 1: ...Form No 3437 913 Rev A Workman MDX D Utility Vehicle Model No 07236 Serial No 401380001 and Up Model No 07236TC Serial No 401380001 and Up Register at www Toro com Original Instructions EN 3437 913 A...

Page 2: ...eople and material loads Using this product for purposes other than its intended use could prove dangerous to you and bystanders Read this information carefully to learn how to operate and maintain yo...

Page 3: ...27 Lubrication 27 Greasing the Machine 27 Greasing the Front Wheel Bearings 28 Engine Maintenance 31 Engine Safety 31 Servicing the Air Filter 31 Servicing the Engine Oil 32 Fuel System Maintenance 34...

Page 4: ...of the operating area Never allow children to operate the machine Stop and shut off the machine and remove the key before servicing or fueling Improperly using or maintaining this machine can result i...

Page 5: ...ot carry passengers decal119 9727 119 9727 1 Horn 7 Power point 2 Hour meter 8 Warning read the Operator s Manual 3 Headlights 9 Collision hazard do not operate the machine on public streets roads or...

Page 6: ...on or across inclines take turns slowly do not exceed speeds of 31 kph 19 mph drive slowly when hauling a load or when driving on uneven terrain 2 Warning wear hearing protection 5 Falling hazard sev...

Page 7: ...al before operating the machine Note Determine the left and right sides of the machine from the normal operating position 1 Installing the Steering Wheel TC Models Only Parts needed for this procedure...

Page 8: ...battery post 2 Negative battery cable black 4 Slide the insulator boot over the positive terminal Note The insulator boot prevents a possible short to ground from occurring 5 Connect the negative bat...

Page 9: ...stops to avoid overheating the brakes Important This procedure is most effective if the machine is loaded with 227 kg 500 lb 5 Reading the Manual and Viewing the Setup Material Parts needed for this...

Page 10: ...Product Overview g033215 Figure 6 1 Hood latch 3 Cargo bed 5 Gear shift selector 7 Cargo bed lever 2 Parking brake lever 4 Towing tongue 6 Fuel tank cap 10...

Page 11: ...he brakes Parking Brake Lever The parking brake lever is located between the seats Figure 6 and Figure 7 Whenever you shut off the engine engage the parking brake to prevent the machine from accidenta...

Page 12: ...lant temperature light Figure 8 warns you that the coolant temperature of the engine is too hot to continue operating the engine the engine is overheating Shut off the engine and allow the machine to...

Page 13: ...he gauge displays the amount of fuel in the tank g008398 Figure 9 1 Empty 4 Fuel gauge 2 Full 5 Fuel tank cap 3 Needle Passenger Handholds The passenger handholds are located on the right side of the...

Page 14: ...150 cm 59 inches Overall length 299 cm 117 75 inches Ground clearance 25 4 cm 10 inches at the front with no load or operator 18 cm 7 inches at the rear with no load or operator Wheel base 205 7 cm 8...

Page 15: ...ignition Use only an approved fuel container Do not remove the fuel cap or fill the fuel tank while the engine is running or hot Do not add or drain fuel in an enclosed space Do not store the machine...

Page 16: ...edle 3 Fill the tank to approximately 25 mm 1 inch below the bottom of the filler neck and install the cap Note Do not overfill the fuel tank 4 Install the fuel tank cap securely 5 Wipe up any fuel th...

Page 17: ...es Operate the machine only in good visibility Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Use care when approachin...

Page 18: ...vel ground If you must stop the machine avoid sudden speed changes which can cause the machine to tip or roll over Do not engage the brakes suddenly when rolling rearward as this may cause the machine...

Page 19: ...d latched 2 Lift up the finger pulls at the back panel of the tailgate Figure 15 g024490 Figure 15 1 Tailgate flange cargo bed 3 Lift up finger pull 2 Lock flange tailgate 4 Rotate rearward and down 3...

Page 20: ...hine Important When stopping the machine on an incline use the service brakes to stop the machine and engage the parking brake to hold the machine in place Using the accelerator to stall the machine o...

Page 21: ...r Operation Safety General Safety Before you leave the operating position do the following Park the machine on a level surface Shift the transmission to the NEUTRAL position Engage the parking brake L...

Page 22: ...gue at the front of the machine frame Figure 17 3 Move the transmission to the NEUTRAL position and disengage the parking brake Towing a Trailer The machine is capable of pulling trailers A tow hitch...

Page 23: ...d Keep all parts of the machine in good working condition and all the hardware properly tightened Replace all worn or damaged decals Never interfere with the intended function of a safety device or re...

Page 24: ...shoes Every 600 hours Adjust the engine valve clearance Every 800 hours Replace the fuel filter Change the transaxle fluid Every 1 000 hours Change the radiator coolant Change the brake fluid Note Do...

Page 25: ...erator operation Lubricate all grease fittings Wash the machine Touch up any damaged paint Maintaining the Machine under Special Operating Conditions Important If the machine is subjected to any of th...

Page 26: ...ot start the machine while the machine is on a jack Always remove the key from the key switch before getting off the machine Block the tires when the machine is supported by lifting equipment Use jack...

Page 27: ...s first Grease the bearings and bushings Grease the machine more frequently when using it for heavy duty operations Grease Type No 2 lithium grease 1 Use a rag to wipe the grease fitting clean so that...

Page 28: ...ke assembly to the spindle and separate the brake from the spindle Figure 25 Note Support the brake assembly before proceeding to the next step g033047 Figure 25 1 Flange head bolts 3 8 x 3 4 inch 3 C...

Page 29: ...clean the seal and check for wear and damage Note Do not use cleaning solvent to clean the seal Replace the seal if it is worn or damaged 4 Clean the bearings and races and check these parts for wear...

Page 30: ...o a maximum torque of 226 N cm 20 in lb on the nut g033054 Figure 30 1 Cotter pin 3 Dust cap 2 Nut retainer 9 Install the cotter pin and bend each legs around the retainer Figure 30 10 Install the dus...

Page 31: ...install the filter element If the air filter element is damaged replace the filter element refer to Replacing the Air Filter page 31 Replacing the Air Filter 1 Remove the air filter element 2 Inspect...

Page 32: ...ure 33 1 Fill cap 2 Oil dipstick 6 Remove the dipstick and wipe it clean 7 Slide the dipstick into the dipstick tube and ensure that fully seats Figure 33 8 Pull the dipstick out and look at the end N...

Page 33: ...ilter Service Interval After the first 50 hours Every 150 hours Yearly whichever comes first Change the oil twice as often during special operating conditions 1 Drain the oil from the engine 2 Remove...

Page 34: ...hine Disconnect the negative terminal first and the positive last Connect the positive terminal first and the negative last Charge the battery in an open well ventilated area away from sparks and flam...

Page 35: ...hown in Figure 36 2 Secure the battery to the battery tray with the battery clamp carriage bolt and locknut Figure 36 3 Connect the battery cables refer to Connecting the Battery page 35 Connecting th...

Page 36: ...em Use care whenever handling the bulbs Specification See your Parts Catalog 1 Disconnect the battery refer to Disconnecting the Battery page 34 2 Open the hood 3 Disconnect the electrical connector f...

Page 37: ...6 Install the new headlight through the opening in the bumper Figure 39 Note Ensure the adjustment posts are lined up with the holes in the mounting bracket behind the bumper 7 Secure the headlight a...

Page 38: ...100 hours Inspect the steering and suspension for loose or damaged components With the steering wheel at the centered position Figure 40 turn the steering wheel to the left or right If you turn the s...

Page 39: ...t at each wheel the alignment should be as close to neutral zero as possible Note The tires should be aligned with the tread evenly on the ground to reduce uneven wear 2 If the wheel camber is out of...

Page 40: ...a around the fill and drain plugs clean with a rag Figure 46 g002109 Figure 46 1 Drain plug 2 Fill plug 3 Align a drain pan with a capacity of 2 L 2 1 qt or more under the drain plug 4 Remove the fill...

Page 41: ...other locknut to achieve a 0 76 to 1 52 mm 0 03 to 0 06 inch gap between the bottom of the nut washer and the neutral bracket 5 Pull up on each shift cable an ensure that there is a 0 76 to 1 52 mm 0...

Page 42: ...intenance Cooling System Safety Swallowing engine coolant can cause poisoning keep out of reach from children and pets Discharge of hot pressurized coolant or touching a hot radiator and surrounding p...

Page 43: ...t can escape and cause burns Do not open the radiator cap when the engine is running Allow engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your han...

Page 44: ...a level surface 2 Engage the parking brake 3 Shut off the engine and remove the key 4 Raise the hood to access to the master brake cylinder and reservoir Figure 52 g033037 Figure 52 1 Filler neck res...

Page 45: ...ake lever If you cannot adjust the brake adjustment knob by loosening it and engage the parking brake lever with a force of 133 to 156 N m 30 to 35 ft lb perform the following A Loosen the forward jam...

Page 46: ...he key 3 Rotate and route the belt over the secondary clutch Figure 56 4 Remove the belt from the primary clutch Figure 56 Note Discard the old belt 5 Align the new belt over the primary clutch Figure...

Page 47: ...through 3 for the latch on the other side of the machine Cleaning Washing the Machine Service Interval Before each use or daily Wash the machine Wash the machine as needed using water alone or with a...

Page 48: ...ion page 27 7 Change the engine oil refer to Servicing the Engine Oil page 32 8 Flush the fuel tank with fresh clean fuel 9 Secure all fuel system fittings 10 Check the tire pressure refer to Checking...

Page 49: ...Notes...

Page 50: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Page 51: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 52: ...ion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts f...

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