Dinli DL-100CC Owner'S Manual Download

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Preface

Dear Dinli ATV users:

Before the delivery of each new vehicle from Dinli factory, the fuel in carburetor is drained off to ensure the

excellent performance and safety of the vehicle. Therefore, when first starting a new vehicle, it is normal to

take 20~30 seconds. The quality of each Dinli ATV is guaranteed. Study this manual thoroughly and enjoy

your riding Dinli ATV.

- I -

Summary of Contents for DL-100CC

Page 1: ...4 Owner s manual for DINLI ATV 50 110 cc...

Page 2: ...y the fuel in carburetor is drained off to ensure the excellent performance and safety of the vehicle Therefore when first starting a new vehicle it is normal to take 20 30 seconds The quality of each...

Page 3: ...ion Fail to follow the warnings contained in this manual can result in serious injury or death This manual describes the correct operation methods inspection and maintenance procedures for Dinli ATV i...

Page 4: ...eye protection while operating any ATV the vehicle without homologation is designed for U S A market for operator only never ride with passenger The vehicle with homologation complies with all applic...

Page 5: ...fety Page 8 3 Machine identification Page10 4 Control functions Page13 4 A Main switch Page13 4 B Indicator lights Page14 4 C Handlebar switches Page16 4 D Throttle lever Page19 4 E Speed limiter Page...

Page 6: ...Drive chain Page33 5 E Tires Page34 5 F Battery Page35 6 Operation Page36 6 A Starting a cold engine Page36 6 B Stating with the kick lever Page37 6 C Starting a warm engine Page37 6 D Warming up Pag...

Page 7: ...the rear rack Page48 7 G Modification Page49 8 Maintenance Page50 8 A Battery Page51 8 B Air cleaner and CVT air filter Page54 8 C Carburetor and idle speed adjustment Page55 8 D Spark plug Page56 8 E...

Page 8: ...ation Never remove any labels from your vehicle If a label becomes difficult to read or comes off a new label is available from your dealer 7 2 NOTES FOR SAFETY Read this owner s manual thoroughly bef...

Page 9: ...t allow your child to ride without supervision Don t take alcohol or drugs before riding or when riding those can affect your judgment and slow down your reaction time Maintain a safe distance between...

Page 10: ...wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply brakes several times to let friction day out the linings Always use the size and type of tires spec...

Page 11: ...2 Front turning signal lights 9 Battery under seat 3 Front shock absorber 10 Rear shock absorber 4 Front wheel 11 Muffler 5 Real mirror 12 Rear wheel 6 Real brake lever 13 Kicker start 7 Front bumper...

Page 12: ...r turn signal lights Horn button 21 Tail light Stop light Lights switch 22 License plate Turn signal switch 23 Rear brake caliper NOTE The machine you have purchased May differ slightly from those sho...

Page 13: ...future reference 1 Frame serial number is stamped on 2 The engine serial number is stamped on the right and front of the chassis the left side of the crank case 12 4 CONTROL FUNCTIONS...

Page 14: ...unction of the respective switch positions are as follows ON Engine can be started when the switch is at this position The headlight and taillight come on when the switch is at this position OFF All e...

Page 15: ...2 R turn signal indicator light 5 Reverse indicator light 3 High beam indicator light 6 Hazard indicator light 7 Oil warning light 14 Turn signal indicator lights WARNING When the turn signal switch...

Page 16: ...en the vehicle is running forwarders Reverse indicator light This indicator light comes on when the transmission is in reverse Hazard indicator light When the hazard switch is operated and turns signa...

Page 17: ...signal switch When the main switch is at the ON position 3 Light switch pressing the horn button will cause the horn 4 Hazard switch to sound 5 Start switch 16 Turn signal switch Use the turn signal...

Page 18: ...is operated Pressing switch inward will cause blinkers to shut off CAUTION The turn signal light will not release automatically be sure to push the turn signal switch to release it otherwise it may af...

Page 19: ...e hazard switch is turned on it will not rest NOTE Be sure to push the switch to to release it The headlight and taillight can be turned on only otherwise it may affect the traffic safety when the mai...

Page 20: ...operation of the throttle lever before kinked Lubricate the cable with lubricant to You start the engine If it does not work smoothly prevent premature wear or corrosion check for the cause Correct t...

Page 21: ...rease throttle the maximum speed of the vehicle WHAT CAN HAPPEN The throttle cable could be damaged Improper throttle operation could result You could lose control have an accident or be injured HOW T...

Page 22: ...ke pedal allows the rider to apply brake on four wheels of the vehicle simultaneously C Parking brake Grasp left hand brake lever on left handlebar for braking When parking squeeze the left hand brake...

Page 23: ...front brake is operated with the right hand brake lever on right handlebar Pull the level toward the handlebar to apply the front brake to the two front wheels c Parking brake Parking brake lever is l...

Page 24: ...heated if you ride the vehicle without releasing the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes prematurely HOW TO AVOID THE HAZA...

Page 25: ...ing handlebar left to full and turn the key right the steering handlebar is locked The key can be taken out Turn the key to left the steering handlebar is released automatically The key can be taken o...

Page 26: ...control or overturned HOW TO AVOID THE HAZARD Always be sure you have released the locking Steering handlebar before you begin to ride Never lock the steering handlebar when the engine is starting 25...

Page 27: ...Into forward reverse Refer to page 38 for drive select lever operation D Forward drive A Drive select lever R Reverse drive N Neutral 26 4 I Fuel Tank...

Page 28: ...tane no 91 or higher may be used After refueling be sure to tighten the tank cap firmly Do not refuel right after the engine has been running and is still very hot It is recommended to check the fuel...

Page 29: ...ON With the lever in this position fuel flows from the tank to the carburetor Normal riding is done with the lever in this position ON RES This indicates reverse If you run out of fuel while riding t...

Page 30: ...Kick start lever CAUTION See starting instructions prior to start engine see page 37 for details 29 5 PRE OPERATION CHECKS...

Page 31: ...l Transmission oil Check engine oil level Check transmission oil If necessary fill with oil 27 29 64 Drive chain Check chain slack and condition If necessary adjust 35 Throttle Check for proper thrott...

Page 32: ...ld equipment damage be a firm feeling when the brake is applied If not have the vehicle inspected by a Dinli dealer HOW TO AVOID HAZARD Always inspect your vehicle each time you use b Brake operation...

Page 33: ...AZARD Always check the brakes at the stat of every ride Do not ride the vehicle if you find any problem with Fuel level the brakes If any problem cannot be corrected by the adjustment procedures provi...

Page 34: ...Don t forget to tighten b Engine oil back the lock nuts Two stroke Engine oil must be added to the oil tank Always lubricate chain after proper adjustment periodically Check oil indicator every time b...

Page 35: ...re running the vehicle pressure may cause loss of control increase Tires wear limit your risk of accident When the tire groove decreased to 3 mm due to wear HOW TO AVOID HAZARD replace the tire The ti...

Page 36: ...y electrolyte b Never interfere with the sealed state of the battery c Check the charging conditions with a voltmeter Normal charging voltage should be 12 8V d When replacing battery always replace wi...

Page 37: ...HAPPEN When riding in cold weather always make sure all Loss of control which could cause an accident or control cables work smoothly before riding Injury a For homologated model 1 Set the parking bra...

Page 38: ...tarting until it idles smoothly then release the parking brake keep the choke closed The vehicle is ready for riding b For Non homologated Models 1 Set the parking brake 2 Turn the fuel lock to ON 3 T...

Page 39: ...the kick lever The vehicle can be started by kick lever make sure the vehicle is pre setted as started by electric starter 1 Place the vehicle on level ground 2 Depress the kick lever with force When...

Page 40: ...tarting off Never accelerate hard with a cold engine To see whether or not the engine is warm check if it responds to the throttle normally 37 6 E Drive selects lever operation and reverse drive CAUTI...

Page 41: ...select lever from D to N by lever gradually moving the shift lever along the shift guide 3 Shift the drive select lever from D to the R by moving the shift lever along the shit guide NOTE WARNING Whe...

Page 42: ...e Each full throttle acceleration sequence should of your machine than the period between zero be followed with a substantial rest period for the and 20 hours For this reason we ask that you engine by...

Page 43: ...ration excessive engine heating must be avoided Vary the speed of the machine from time to However momentary 2 3 seconds maximum time Do not operate it at full throttle position full throttle operatio...

Page 44: ...e applied apply the parking Brake 41 6 H Loading For Europe market As originally equipped this vehicle can carry Load cargo on the rack as close to the center of the cargo or passenger the homologated...

Page 45: ...load The more weight you carry the slower you should go Allow more brake distance A heavier vehicle takes longer to stop Avoid making sharp turns unless at very slow speeds Never carry passenger on th...

Page 46: ...f you are inexperienced HOW TO AVOID THE HAZARD Beginners should get training from a certified Beginning and inexperience operators Instructor should complete the certified training First even if you...

Page 47: ...the basic techniques we if the operator does not know how to operate the before attempting more difficult maneuvers ATV properly in different situations and on different types of terrain 44 7 B CLIMB...

Page 48: ...Drive slowly and carefully Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water until you have regained proper braking ability 45 7 D TURNING It is essentia...

Page 49: ...e regained directional control Be careful to avoid skids while traveling on slippery terrain 46 7 E RIDING DOWN SLOPE WARING WHEN Riding your ATV down slope shift Your POTENIAL HAZARD Weight as far to...

Page 50: ...could allow the ATV to tip or roll over Carefully you start down any slope shift your weight choose your path and ride no faster then you will Never go down a slope at high speed be able to react to...

Page 51: ...r passenger HOW TO AVOID THE HAZARD Never carry a passenger on the carrier The carrier is to allow the operator to carry cargo 48 7 G Modifications WARNING POTENTIAL HAZARD Operating this ATV with imp...

Page 52: ...s and accessories added to this vehicle should be genuine DINLI or equivalent components designed for use on this vehicle and should to installed and used according to instruction If you have question...

Page 53: ...VICE First week REGULAR SERVICE Every 30 operating days Every year Fuel Line I Throttle Operation I I Air Cleaner N Spark Plug I Engine Gear Oil I Idle Speed Adjustment I I Drive Chain I L I L Throttl...

Page 54: ...may cause blindness or severe burn Keep put of the reach of children Battery solution or electrolyte is a diluted sulfuric acid solution In case of contact with skin rinse immediately with lots of wat...

Page 55: ...ve the sealed tape on even place Take out the bottle Put it down straightly Then pour through the Funnel to the ports Check no remaining electrolyte If not tap softly the bottle and Funnel to clear co...

Page 56: ...INTERNAL drink large quantities of water or milk then follow with milk of magnesia or vegetable oil KEEP OUT OF REACH OF CHILDREN CAUTION This battery is a sealed battery requiring no maintenance of f...

Page 57: ...ally If riding in very dusty area the filter must be cleaned more frequently To clean the filter 1 Remove the cleaner filter cover 2 Take out the dusted air filter element from the air cleaner 3 Repla...

Page 58: ...carburetor is a vital part of the engine and requires very sophisticated adjustment Most adjustment should be left to the technician who has the professional knowledge and experience to do the job Non...

Page 59: ...If the electrodes and insulator tip appear usually fouled or burned change a new one Discard the spark plug if there is apparent wear of if the insulator is cracked or chipped 5 The spark plug gap sh...

Page 60: ...0 20 mm at the brake lever pivot lead to an accident If the free play is incorrect adjust as follows HOW TO AVOID THE HAZARD After servicing Make sure the brakes operate smoothly and that the free pla...

Page 61: ...se braking ability which could lead to an accident HOW TO AVOID THE HAZARD After servicing Make sure the brakes operate smoothly and that the free play is correct Make sure the brakes do not drag Repl...

Page 62: ...free play is incorrect adjust as follows 1 Loosen the lock nut 1 upper and fully turn in the adjusting bolt 2 Loosen the 2 lock nut lower 3 Turn the adjusting bolt 3 lower until specified free play i...

Page 63: ...luid Dot 3 into the reservoir until the fluid lever reaches the lower limit or replace every year and do not mix brake fluid of different brands Always keep the disc plate clean refrain from grease Br...

Page 64: ...intenance performed in accordance with the maintenance schedule in the Owner s Manual WARRANTY PERIOD This vehicle is covered by this warranty for a period of 6 months from the date of purchase EXCLUS...

Page 65: ...orizo ntal 2 Stroke Horizo ntal 2 Stroke Horizo ntal Air cooled Air cooled Air cooled Air cooled PISTON DISPLACEMENT cc 49 89 96 108 CARBURATOR WJ WFZ WJ WJ STARTING SYSTEM Electric Kick Electric Kick...

Page 66: ...THE SPECIFICATION MAY DIFFER FROM VARIANT MODEL 60...

Page 67: ......

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