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1.3 Safe Operation

Keep all the following in mind as you use the dynamometer.

The system capacity is equal to the rating of the 
dynamometers. The shackle rating should not be used to 
determine lift capacity of the system.

The shackles are rated in metric tonnes. Thus the 12-tonne 
shackles are rated to 26,450 lbf and are suitable for use on 
the 25,000 lbf dynamometer.

Any zeroed deadload must be considered as part of the 
ultimate load.

Although this instrument has a substantial overload 
protection rating, the instrument should not be used above 
the rated capacity. Doing so can significantly impact fatigue 
life of the instrument and cause premature and abrupt 
failure. If a higher capacity reading is needed, Dillon insists 
that a larger instrument be used.

Safety is always a concern in overhead lifting and 
tensioning applications. To limit your liability always insist 
upon factory supplied shackles and pins and factory tested 
and certified safe optional equipment. All DILLON products 
are designed to meet the published Safe Working Load 
(SWL) and Ultimate Safety Factor (USF) standards of the 
United States Military. All CE marked models meet the SWL 
and ULL (Ultimate Load Limit) requirements of the 
European Machinery Directive.

Do not grind, stamp, drill or deform the metal on the 
dynamometer body in any way. Protect the instrument from 
impact in use and storage.

Any significant damage or deformation to the loading 
element is cause for evaluation by Dillon.

Relieve all torsional and off axis loads.

Apply load in the center of the shackle bow with this 
instrument.

Off center loading results in substandard performance.

Instrument requires time to stabilize when changing 
temperatures.

WARNING: If you overload this 
dynamometer you could suffer severe 
injuries or death. The total load on the 
dynamometer should NEVER exceed the 
rated capacity.

Summary of Contents for AP Dynamometer

Page 1: ...Mechanical AP Dynamometers Installation Instructions AWT35 501027 Issue AD ...

Page 2: ... of a two dimensional work and the making of a copy in two dimensions of a three dimensional work stored in any medium by electronic means or transmitted in any form or by any means including electronic mechanical broadcasting recording or otherwise without the prior written consent of the copyright owner under license or as permitted by law This publication was correct at the time of going to pri...

Page 3: ...ecial messages Examples of special messages you will see in this manual are defined below The signal words have specific meanings to alert you to additional information or the relative level of hazard WARNING This is a Warning symbol Warnings mean that failure to follow specific practices and procedures may have major consequences such as injury or death CAUTION This is a Caution symbol Cautions g...

Page 4: ...applications To limit your liability always insist upon factory supplied shackles and pins and factory tested and certified safe optional equipment All DILLON products are designed to meet the published Safe Working Load SWL and Ultimate Safety Factor USF standards of the United States Military All CE marked models meet the SWL and ULL Ultimate Load Limit requirements of the European Machinery Dir...

Page 5: ...s This unit has not been Factory Mutual or ATEX tested 1 4 Routine maintenance 1 5 Cleaning the Dynamometer Cleaning DOs and DON Ts l DO Wipe down the outside of standard products with a clean cloth moistened with water and a small amount of mild detergent l DO NOT Attempt to clean the inside of the machine l DO NOT Use harsh abrasives solvents scouring cleaners or alkaline cleaning solutions 1 6 ...

Page 6: ...e remplit l ensemble des specifications du cahier des charges de la Directive relative aux machines 2006 42 CE 3 NL EU Conformiteitsverklar ing Naam en adres van de fabrikant Avery Weigh Tronix 1 Foundry Lane Smethwick West Midlands B66 2LP ENGELAND Deze conformiteitsverklaring wordt verstrekt onder volledige verantwoordelijkheid van de fabrikant Voorwerp van de verklaring Dillon 2 AP 5 500lb 20 0...

Page 7: ...between the two attached shackles It is generally used to determine tension in a line cable or for suspended weighing Figure 2 1 shows one model of dynamometer Figure 2 1 Dynamometer with shackles The 50 000 lb dynamometer is not CE approved Shackle Shackle Shackle pin Shackle pin Bezel Maximum pointer Pointer ...

Page 8: ...applied in a gradual manner to avoid damaging the Dynamometer Torque loads applied to the dynamometer should be relieved or avoided The klaxon alarm is rated at 80db A 0 6 meters 2 feet To replace batteries Remove four screws and back panel from the klaxon alarm remove old D cell batteries replace with two new batteries Replace back panel Test Button Press to test horn function Klaxon alarm is rat...

Page 9: ... 2 Third party shackles and attachments Dillon supplies shackles and pins with the dynamometers that have been confirmed to properly work with our mechanical dynamometers Do not use shackles or shackle pins that have not been qualified by Dillon Lower profile non machined spots can often be observed and are normal If any type of accessory fitting is made for use with the Dillon Dynamometer be sure...

Page 10: ...ro the dynamometer for best accuracy To properly zero the instrument when using the max pointer adjust the black needle below the desired zero point using the zero adjustment wheel on the rear of the case Move the red maximum pointer counterclockwise until it contacts the black needle Use the zero adjustment wheel to simultaneously move both pointers to the desired zero point This procedure will p...

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Page 12: ...0 845 246 6718 www dillon force com Dillon is a brand of Avery Weigh Tronix AUTHORIZED DISTRIBUTORS Ask the experts Dillon distributors offer complete service capabilities from application assistance to sales and product support Their experienced representatives are the most knowledgeable experts that you will find in the force measurement industry We recommend that you consult these capable speci...

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