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DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual

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057-012 5220 OPERATING MANUAL ISSUE 5.1 18/06/2007 AM

8.4 FRONT PANEL LAYOUT

FIG 5

8.5 REAR PANEL LAYOUT

FIG 6

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Summary of Contents for DSE5220

Page 1: ...MPLEX SOLUTIONS MADE SIMPLE DEEP SEA ELECTRONICS PLC DSE5220 AUTO MAINS FAILURE MODULE OPERATING MANUAL CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE parts genpowerusa com SHOP ONLINE www genpowerusa c...

Page 2: ...including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder except in accordance with the provisions of the Copyright Designs a...

Page 3: ...7 1 ACCESSING THE FRONT PANEL CONFIGURATION EDITOR 23 7 1 1 ENTERING THE CONFIGURATION EDITOR PIN NUMBER 23 7 1 2 EDITING AN ANALOGUE VALUE 24 7 1 3 EDITING THE CURRENT DATE TIME 26 8 INSTALLATION IN...

Page 4: ...2 PHASE 3 WIRE 2 PHASE CENTRE TAP NEUTRAL 45 15 2 ICONS AND LCD IDENTIFICATION 46 15 2 1 PUSH BUTTONS 46 15 2 2 STATUS MEASUREMENT UNITS 46 15 2 3 ALARM INDICATIONS 46 15 3 5220 IDMT TRIPPING CURVES...

Page 5: ...incorporated as standard Graphical Icon based LCD display excluding the need for translations and languages Voltage Current and Power monitoring Engine parameter monitoring Fully configurable inputs f...

Page 6: ...will not be possible Viewing the instruments and event logs is NOT affected by panel lock This mode is activated by pressing the pushbutton An LED indicator beside the button confirms this action Sho...

Page 7: ...kup mounted on the flywheel housing can be used for speed detection This is selected by PC using the 5200 series configuration software Rising oil pressure can also be used to disconnect the starter m...

Page 8: ...cy from the Alternator output Alternatively a Magnetic Pickup mounted on the flywheel housing can be used for speed detection This is selected by PC using the 5200 series configuration software Rising...

Page 9: ...the engine fires the starter motor is disengaged and locked out at a pre set frequency from the Alternator output Alternatively a Magnetic Pickup mounted on the flywheel housing can be used for speed...

Page 10: ...m identification much clearer If no alarms are present the LCD will extinguish any alarm icons In the event of a warning alarm the LCD will display the appropriate icon If a shutdown then occurs the m...

Page 11: ...ssure sender If engine is at rest check oil sender wiring and configuration AUXILIARY INPUTS if an auxiliary input has been configured as a warning the appropriate LCD segment will be displayed LOW FU...

Page 12: ...warning GENERATOR LOW FREQUENCY if the module detects a generator output frequency below the pre set pre alarm after the Safety On timer has expired a warning is initiated The icon will illuminate GE...

Page 13: ...the Emergency Stop push button has been reset Secondly it removes the positive DC supply from both the Fuel Solenoid and Starter Solenoid The icon will illuminate NOTE The Emergency Stop positive sig...

Page 14: ...enerator output voltage below the below the pre set trip after the Safety On timer has expired a shutdown is initiated The V icon will illuminate OIL PRESSURE SENDER OPEN CIRCUIT if the module detects...

Page 15: ...ter 36 seconds For details of the relationship between the overload and the shutdown time please see the Appendix section of this manual 4 6 ELECTRICAL TRIPS Electrical trips are latching and stop the...

Page 16: ...Low Coolant level etc STATUS INDICATIONS Indication of specific functions or sequences derived from the modules operating state Such as Safety On Pre heating Panel Locked Generator Available etc Thes...

Page 17: ...L ISSUE 5 1 18 Jun 07 AM 17 6 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module FIG2 Stop Manual Test Auto Start Scroll Configure log...

Page 18: ...e Battery Charger On Breaker Closed etc or to indicate internal states i e Engine Running Safety On etc USER DEFINED ALARMS The LCD displays the user defined alarms when configured and active The ico...

Page 19: ...220 OPERATING MANUAL ISSUE 5 1 18 Jun 07 AM 19 6 2 LCD DISPLAY AREAS Instrument values Display information units of measure Alarm icons Status icons User configurable display icons CALL US TODAY 1 888...

Page 20: ...uel level Engine Hours Run DC Battery Voltage AC Line Current Total kW Total VA AC phase angle cos Mains Utility Frequency Hz Mains Utility AC Voltage Line Neutral Mains Utility AC Voltage Line Line M...

Page 21: ...n entered In this example the oil can symbol represents an oil pressure shutdown backed up by the flashing shutdown symbol in the LCD display The value displayed means that the oil pressure shutdown o...

Page 22: ...remote start signal becomes present the module will automatically instruct the changeover device to place the generator on load Load transfer becomes active if used Should the remote start signal the...

Page 23: ...curity 1 Pin The second is now flashing Press or buttons to adjust it to the correct value for the second digit of the PIN number Press 9 when the second digit is correctly entered Pin The third is no...

Page 24: ...Section Parameter Type Icons displayed Analogue senders Low Pressure Pre Alarm Low Pressure Trip High Temperature Pre Alarm High Temperature Trip Fuel Level Pre Alarm Calendar Date time Date time Time...

Page 25: ...Low DC Voltage Warning V High DC Voltage Warning V Charge Alternator Failure Warning NOTE The timers are numbered to enable them to be identified when in configuration mode In the following example t...

Page 26: ...connected If this occurs you can use the front panel editor to correct the date time or reset it using the 5200 series configuration software NOTE The calendar is used by the 5220 s run scheduler and...

Page 27: ...mounted on suitable anti vibration mountings 8 2 COOLING The module has been designed to operate over a wide temperature range 30 to 70 C Allowances should be made for the temperature rise within the...

Page 28: ...entation System Operators Manual 28 057 012 5220 OPERATING MANUAL ISSUE 5 1 18 06 2007 AM 8 4 FRONT PANEL LAYOUT FIG 5 8 5 REAR PANEL LAYOUT FIG 6 CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE parts ge...

Page 29: ...ry Output relay 1 1 0mm Plant Supply positive 5 Amp rated 7 Auxiliary Output relay 2 1 0mm Plant Supply positive 5 Amp rated 8 Auxiliary Output relay 3 1 0mm Plant Supply positive 5 Amp rated 9 1 2 PL...

Page 30: ...to mains L2 AC Recommend 2A fuse 33 Mains utility L3 voltage monitoring input 1 0mm Connect to mains L3 AC Recommend 2A fuse 34 Mains utility Neutral input 1 0mm Connect to mains Neutral AC 9 1 6 PLUG...

Page 31: ...perature sender 46 Fuel Level input 0 5mm Connect to Fuel Level sender 47 Sender Common Return 0 5mm Return feed for senders NOTE If using single terminal senders refer to connection diagram If using...

Page 32: ...allows connection to PC via the 810 configuration interface Module can then be re configured utilising the 5200 series configuration software 9 1 10 EXPANSION OUTPUT CONNECTOR The expansion connector...

Page 33: ...circuitry 10 Auxiliary input 1 This is a negative switched configurable input see Calibration Manual for options available It is possible to configure the input to be a normally closed signal or a nor...

Page 34: ...t connect to this terminal 33 Mains L3 voltage monitoring input Connect to mains L3 supply If using single phase or two phase AC system do not connect to this terminal 34 Mains Neutral input Connect t...

Page 35: ...nnection diagram for details 9 2 9 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE If you require additional plugs from DSE please contact our Sales department using the part numbers below 5220 Termina...

Page 36: ...Range 15V 277 ph N 20 50Hz 60Hz Accuracy 1 of full scale Average sensing Supported topologies 3 Phase 4wire Single phase 2 wire 3 phase 3 wire 2 Phase 3 wire L1 L2 2 Phase 3 wire L1 L3 CT s Burden 0...

Page 37: ...Front of module when module is installed into the control panel with the optional sealing gasket IP42 front of module when module is installed into the control panel WITHOUT being sealed to the panel...

Page 38: ...an alarm is present check the alarm condition for validity then check input wiring The engine should continue to run for an indefinite period It will be possible at this time to view the engine and al...

Page 39: ...set number of attempts to start Check wiring of fuel solenoid Check fuel Check battery supply Check battery supply is present on the Fuel output of the module Check the speed sensing signal is present...

Page 40: ...ber of start attempts 3 Enable fast loading feature No Immediate mains dropout Disabled Input settings Analogue Oil pressure Value Low oil pressure input type VDO 10 bar Trip Return Low oil pressure p...

Page 41: ...ve 2 Lit Digital input 2 active 3 Lit System in auto mode 4 Lit Common alarm Timer settings Value Mains transient delay 1s Start delay 5s Pre heat 0s Cranking time 10s Crank rest time 10s Smoke limit...

Page 42: ...Crank disconnect Value Crank disconnect on generator frequency 21 0 Hz Crank disconnect oil pressure Disabled Check oil pressure prior to starting Yes Engine settings speed Value Underspeed trip 1250...

Page 43: ...ains Failure Instrumentation System Operators Manual 5220 OPERATING MANUAL ISSUE 5 1 18 Jun 07 AM 43 14 TYPICAL WIRING DIAGRAM CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE parts genpowerusa com SHOP O...

Page 44: ...ed using the 5200 series configuration software 15 1 1 3 PHASE 3 WIRE The alternator is 3 phase delta connected Phases are separated by 120 L1 L2 L3 F2A F2A F2A 39 40 41 42 43 CT common CT Earth 35 36...

Page 45: ...2 phase star connected The live phases are separated by 180 L1 L2 N F2A F2A 39 40 41 42 43 CT common CT Earth 35 36 37 38 Not connected F2A F2A 31 32 33 34 G M LOAD Mechanical interlock Electrical int...

Page 46: ...ts PSI Pressure V Voltage o F Temperature Hz Frequency A Amperes o C Temperature RPM Speed kW KiloWatts kVA Apparent power KW divided by kVA Hours Run AC Generator Timer in progress DC Mains Utility C...

Page 47: ...07 AM 47 15 3 5220 IDMT TRIPPING CURVES TYPICAL 5220 Delayed over current protection 1 10 100 1000 10000 100000 1000000 1 2 3 Current as a multiple of the trip point setting tripping curve 36 Trippin...

Page 48: ...must be a sound electrical connection to the sender bodies NOTE If you use PTFE insulating tape on the sender thread when using earth return senders ensure you do not insulate the entire thread as th...

Page 49: ...r measures the distance between the top of the tank and the fuel level Typically they use a ball float In this example the distance between the top of the tank and the level of the fuel is 50 of the h...

Page 50: ...ight additional LED s providing remote LED indication up to 50 metres away Refer to technical data sheet on the 548 LED module for further details It is possible to use a mix of 157 and 548 modules to...

Page 51: ...ngress of solid objects with a diameter of more than 2 5 mm Tools wires etc with a thickness of more than 2 5 mm are prevented from approach 3 Protection against water falling at any angle up to 60 fr...

Page 52: ...protection against windblown dust rain and sleet undamaged by the formation of ice on the enclosure 3R IP32 Provides a degree of protection against rain and sleet undamaged by the formation of ice on...

Page 53: ...ns Failure Instrumentation System Operators Manual 5220 OPERATING MANUAL ISSUE 5 1 18 Jun 07 AM 53 THIS PAGE INTENTIONALLY BLANK CALL US TODAY 1 888 POWER 58 REQUEST A QUOTE parts genpowerusa com SHOP...

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