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DIGI-STAR EZ2500 Operator'S Manual Download Page 6

 

 

Safety During Use 

2  

EZ2500 User’s Manual 

D3895-US Rev A 

SAFETY DURING USE 

 

  Caution 

Cleaning 

Do not use running water (high pressure cleaners, hoses) to clean the 

indicator. 

 

Charging Battery and Welding  

Disconnect all cables from the weighing indicator before charging the 

battery or welding on the machine. If cables are left connected, the 

weighing indicator and connected load cells could be damaged.  

 

 

 

 

         

 

 

 

 

 

 

Disconnect 

all cords 

Scale Indicator 

Remote Indicator 

Optional 

J-Box 

Summary of Contents for EZ2500

Page 1: ...D3895 US July 19 2011 EZ2500 Operators Manual Ft Atkinson Wisconsin USA Panningen The Netherlands www digi star com HELLO ...

Page 2: ...EZ2500 User s Manual D3895 US Rev A ...

Page 3: ...ator Mounting 17 Cable Connection 18 Indicator Connection Diagram 18 Bottom Panel Cable Connections 18 Connect Load Cells to J Box 19 Load Cell Direction 19 OPTIONAL EQUIPMENT 20 Remote Indicators 20 TROUBLESHOOTING 21 All rights reserved Reproduction of any part of this manual in any form whatsoever without Digi Star s express written permission is forbidden The contents of this manual are subjec...

Page 4: ...Table of Contents EZ2500 User s Manual D3895 US Rev A ...

Page 5: ... 5 to 16 0 V D C 160 mA nominal with four 350Ω L C SET UP AND CALIBRATION Via front panel GROSS RANGE 999 999 max display LOW BATTERY WARNING Enabled at 10 5V nominal POUND KILOGRAM Selectable DISPLAY RESOLUTION 01 02 05 1 2 5 1 2 5 10 20 50 100 DISPLAY UPDATE RATE Selectable 1 2 3 4 times sec MAX DISPLAY RESOLUTION Adjustable to 40 000 counts max ZERO TRACKING Selectable On Off SPAN ACCURACY 1 00...

Page 6: ...leaners hoses to clean the indicator Charging Battery and Welding Disconnect all cables from the weighing indicator before charging the battery or welding on the machine If cables are left connected the weighing indicator and connected load cells could be damaged Disconnect all cords Scale Indicator Remote Indicator Optional J Box ...

Page 7: ...ight press to release 3 turns indicator on 4 turns indicator off 5 temporary zero Net Mode 6 records to memory or prints displayed weight 7 Display Window Displays current actions 8 toggles between Net and Gross weights 9 performs task displayed by select 10 displays additional tasks 1 2 3 4 5 6 7 8 9 10 Note See page 17 19 for installation instructions ...

Page 8: ...rial Printer Port optional to communicate with computer and other digital input output devices 12 Remote Port optional for remote display 13 Load Cell Port for J Box cord 14 Power Port for power cord 15 Serial Number Plate Serial Number of indicator 11 12 13 14 15 ...

Page 9: ... Net Gross Tare is a temporary zero Net Weight to display total weight Gross Weight Press 1 Press 1 Press and hold for 3 seconds to zero balance indicator 2 Flashing arrow points to gross next to the display window indicator ready to weigh 1 Weight displayed press sets zero weight 1 H E L L O 1 2 0 4 0 0 0 1 ...

Page 10: ... and flashing arrow on side of display points to NET 3 Add more weight 4 To know total of original weight of 4000 pounds plus added 300 pounds press to show 4300 pounds flashing arrow points GROSS 5 Press 300 pounds displayed flashing arrow points NET 0 3 0 0 4 3 0 0 3 0 0 2 3 4 5 ...

Page 11: ...must be installed for printing Timer Option Stopwatch for mixing time 1 Press Indicator sends data to printer or PC 1 Repeatedly press until TIMER is displayed 1 Press to displays hours minutes and seconds hh mm ss 1 4300 LB GR 4 3 0 0 Weight Gross GR or Net NET 1 T I M E R 00 00 00 1 ...

Page 12: ...s flashing digit left 2 Repeatedly press changes number 3 Press to start timer 4 When timer reaches zero press to clear timer 1 Add weight on scale Example 500 pounds 2 Repeatedly press until M is displayed 3 Press 500 pounds and RM briefly displayed 500 pounds added to indicator memory and indicator in gross weight mode 00 04 00 1 2 3 4 5 0 0 M 1 R M 5 0 0 2 3 ...

Page 13: ...ounds 5 Repeatedly press until M is displayed 6 Press indicator add 1000 pounds to 500 pounds in memory and RM flashes 7 Repeatedly press until RM is displayed 8 Press 9 Total of both weights 1500 pounds display indicator switches to gross weight mode I 0 0 0 M R M I 5 0 0 I 5 0 0 5 6 7 8 9 4 ...

Page 14: ...rom Memory Indicator must have optional printer port for printing Weight Averaging 1 Repeatedly press until RM displayed 2 Press shows weight in memory Example 1500 pounds 3 Press while weight displayed 1 Repeatedly press until RM is displayed R M I 5 0 0 1 2 3 R M 1 ...

Page 15: ...individual weights to average is two Example weight of 1000 pounds and 500 pounds averaged 4 Displays AVERAG 5 Display shows average of two weights in memory After displaying average weight indicator returns to gross weight mode 1 Press while average weight is displayed Sample output format shown below AVERAG 75 5 4 COUNT 2 2 3 750 1 Counts Average Weight 2CT 750LB AV ...

Page 16: ... legal for trade systems 1 Repeatedly press until DIMMER is displayed 2 Press dims backlight 1 Repeatedly press gives following options Timer Stopwatch for mixing time M Adding weigh to weight memory RM Recall weight memory CM Clear weight memory Dimmer Dimming backlight Menu View menus 1 2 3 4 and calibrate See page 13 Setup Change setup and calibration numbers See page 16 Help Explains operation...

Page 17: ...OLD DEFAULT DESCRIPTION MENU 1 BASIC FEATURES IN MOST INDICATORS LANGUAGE langag 101 English Dutch French German Italian Portuguese Spanish Danish Hungarian Spanish ENGLSH NEDERL FRANCS DEUTSH ITAL PORT ESPAN DANSK MAGYAR VESTA Select language to be displayed DISPLAY RATE 0 rate 102 1 2 3 4 Update display times per second ZERO TRACK ztrack 104 ON OFF If ON zero track adjust balance for buildup of ...

Page 18: ...ints weight values PRINT FORMAT prtfmt 216 AUTO WTONLY DOWNLD DT TM ID TM IDWTTM ANIMAL 3200 A 3200 B 32 TMR DATCH1 FDINFO WTRCTM EIDINF EID EIDVID Select alternate comma CSV formats REMOTE REMOTE 218 ON OFF If ON indicator communicates with cab control display ZERO OUTPUT zerout 219 Perform Zero Balance for SCOREM 11 weight output and analog output 4 20mA SCALE NUMBER scl no 231 Select scale numb...

Page 19: ... 5 1 2 5 10 20 50 100 Select display count size of weigh values CAPACITY cap 303 LB KG Display pounds lb or kilograms kg WM1 ADJUST 1 wmaI I 304 40000 Enter MAXIMUM weight measurable on scale MENU 4 PRESET BATCHING ROTATION COUNTER FEATURES Does not apply to 2500 indicator CALIBRATION DEAD WEIGHT CAL CAL 802 Calibration method using weights SETUP NUMBER SETUP 871 Quick entry method selects weigh m...

Page 20: ...on Numbers 1 Repeatedly press until SETUP is displayed 2 Press 3 Six digit setup number displayed Change number press moves flashing position left Press changes number 4 Press stores setup number Indicator displays CAL change number by pressing and 5 Press to exit 1 I46040 2 3 4 5 4 4 3 3 ...

Page 21: ... B 403780 SCR 10 X 5 8 FHSTS BLACK ZP C 840459 SUPPORT HAT BRACKET D 405069 U BOLT 1 4 20 X 3 25 ZP E 405084 NUT 1 4 20 TOP LOCKING FLANGE F 403770 BRACKET WING MOUNT G 405124 PACK WEDGE MOUNT BRACKET WITH U BOLTS FLANGE NUTS H 405244 EZ3 WEDGE MOUNT RAM MOUNT KEY PART NUMBER DESCRIPTION I 404799 RAM MOUNT FOR EZ III INDICATOR WITH HARDWARE J 404230 RAM SUCTION CUP W TWIST LOCK ...

Page 22: ...el Cable Connections Scale Indicator Remote Indicator Optional See J Box Connections Power Cord J Box Connection Digital Input Output Connection Optional Remote Indicator Connection Optional Power Cord Connection Pin To 12VDC Power Supply 1 Red Terminal 2 Black Terminal 3 Orange Alarm Out 4 Blue Remote Input ...

Page 23: ...n of arrow when installing load cell Connect load cell wires to terminal blocks See Wire Color Key J Box Illustrated for 4 Load Cell Installation Tighten Nuts Load Cell Cable J Box Cable Connect to Indicator bottom Panel Wire Color Key Color Description 1 White Signal 2 Green Signal 3 Red Excitation 4 Black Excitation 5 Shield Shield ...

Page 24: ...er s Manual D3895 US Rev A OPTIONAL EQUIPMENT Remote Indicators RD440 small remote display RD2500V backlit remote display with 1 7 high numbers RD2500V backlit remote display w transmitter and installed receiver RD4000 remote display ...

Page 25: ...to negative side When using a multimeter to check for voltage measure between pin 1 pos and pin 2 neg Meter should read between 10 5 and 14 5 volts DC if using a tractor power cord black wire is positive and white wire is negative Bad Indicator Try another Indicator Even a different model or set up should come on Does the scale weigh you approx the same over all Load Cells Weight will not be accur...

Page 26: ...e of each Load Cell and how much weight is over each Load Cell In general the number should be positive and stable 5 Stand or hang your weight over the connected Load Cell Record how much the weight increased with your weight over the Load Cell A scale with only one Load Cell will weigh heavy Note If the scale responded to your weight that s verification on the J Box is OK If the scale did not res...

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