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Dieci Apollo 25.6, Operation And Maintenance Manual

The Dieci Apollo 25.6 is a versatile telehandler, built for exceptional performance and reliability. Ensure your equipment runs smoothly with our Operation And Maintenance Manual, available for free download from manualshive.com. This comprehensive manual will guide you through proper care and operation of your Dieci Apollo 25.6.

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Mod. Apollo

CHAPTER C 

USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE

GENERAL WARNINGS ............................................................................................................................................C/4

HAND SIGNALS .......................................................................................................................................................C/5

IDENTIFYING THE VEHICLE PARTS......................................................................................................................C/6

EXTERNAL CAB COMPONENTS ...........................................................................................................................C/7

INTERNAL CAB COMPONENTS .............................................................................................................................C/7

GETTING IN AND OUT OF THE DRIVER’S CAB ....................................................................................................C/8

DOOR OPENING CONTROLS ................................................................................................................................C/8

INTERNAL DOOR OPENING CONTROLS .............................................................................................................C/8

OPENING THE DOOR WINDOW ............................................................................................................................C/9

REAR WINDOW .......................................................................................................................................................C/9

REAR EMERGENCY EXIT ....................................................................................................................................C/10

MAX POWER 180W ...............................................................................................................................................C/10

INTERNAL CAB LIGHT ..........................................................................................................................................C/10

TECHNICAL DOCUMENTATION POCKET ...........................................................................................................C/11

STEERING WHEEL (ADjUSTMENT) ....................................................................................................................C/11

SEAT ......................................................................................................................................................................C/12

SEAT BELTS ..........................................................................................................................................................C/13

INTERIOR CAB INSTRUMENTS ...........................................................................................................................C/15

CENTRAL DASHBOARD - INDICATOR LIGHTS ..................................................................................................C/16

CENTRAL DASHBOARD - INSTRUMENT USE ....................................................................................................C/17

DASHBOARD WITH INSTRUMENTS - LEFT DASHBOARD ................................................................................C/18

DASHBOARD WITH INSTRUMENTS - RIGHT DASHBOARD .............................................................................C/19

IGNITION SWITCH ................................................................................................................................................C/21

DASHBOARD LEVERS..........................................................................................................................................C/22

MULTI-FUNCTION LEVER ....................................................................................................................................C/23

PEDALS .................................................................................................................................................................C/24

PARKING BRAKE ..................................................................................................................................................C/25

SPIRIT LEVEL ........................................................................................................................................................C/26

BOOM CONTROL LEVER .....................................................................................................................................C/27

jOYSTICK 3 IN 1 PROPORTIONAL EXTENSION (STANDARD VERSION)  .......................................................C/28

SERVICE CONTROL LEVER.................................................................................................................................C/29

jOYSTICK 4 IN 1 ON-OFF SERVICES PROPORTIONAL CONTROL EXTENSION ............................................C/30

jOYSTICK 4 IN 1 PROPORTIONAL SERVICES PROPORTIONAL CONTROL EXTENSION .............................C/31

VEHICLE FUNCTIONS SELECTOR ......................................................................................................................C/35

ANTI-TIPPING DEVICE CHECK ............................................................................................................................C/36

STEERING SELECTOR ALIGNMENT (STANDARD) ............................................................................................C/37

FRONT WINDSCREEN WIPER CONTROLS ........................................................................................................C/38

REAR WINDSCREEN WIPER CONTROLS ..........................................................................................................C/38

EMERGENCY LIGHTS SELECTOR ......................................................................................................................C/38

MANUAL ACCELERATOR .....................................................................................................................................C/38

INTERNAL CAB VENTILATION .............................................................................................................................C/39

REVOLVING LIGHT SWITCH ................................................................................................................................C/41

FRONT CAB LIGHTS SWITCH (OPTIONAL) ........................................................................................................C/41

REAR CAB LIGHTS SWITCH (OPTIONAL) ..........................................................................................................C/41

BOOM HEAD LIGHT SWITCH (OPTIONAL) .........................................................................................................C/42

BOOM HEAD SOLENOID VALVE (OPTIONAL) ....................................................................................................C/43

REAR HYDRAULIC SOCKETS (OPTIONAL) ........................................................................................................C/44

DUMP BODY LOWERING (OPTIONAL) ................................................................................................................C/45

WATER HEATER (OPTIONAL) ..............................................................................................................................C/46

FRONT HOOK ........................................................................................................................................................C/47

TOWING HOOK .....................................................................................................................................................C/48

COURTESY COMPARTMENT ...............................................................................................................................C/49

TOWING THE VEHICLE ........................................................................................................................................C/50

CATALYTIC PURIFIER (OPTIONAL) .....................................................................................................................C/53

WATER DRIVEN PURIFIER (OPTIONAL) .............................................................................................................C/53

Summary of Contents for Apollo 25.6

Page 1: ......

Page 2: ...A T S A T www dieci com service dieci com S Via E Majorana 2 4 42027 Montecchio Emilia RE ITALY Tel 39 0522 869611 Fax 39 0522 869744 www dieci com E mail info dieci com Apollo Apollo INGLESE ATTENTIO...

Page 3: ......

Page 4: ...EN BY THE RESPECTIVE PRODUCT SUPPLIERS OR REPRODUCED ACCURATELYANDINFULLBYDIECIS r l WITHTHEIRSPECIFICAUTHORISATION THEYMAYINCLUDE ADDITIONAL SPECIFICATIONS WRITTEN BY DIECI S r l DIECI S r l does not...

Page 5: ...Mod Apollo...

Page 6: ...18 CLEANING YOUR MACHINE B 21 CLEANING THE WINDOWS B 21 CLEANING THE CAB B 21 SAFETY STICKERS B 21 STORING THE MACHINE PROLONGED INACTIVITY B 22 PREPARATION AFTER PROLONGED INACTIVITY B 22 FIRE PREVEN...

Page 7: ...C 24 PARKING BRAKE C 25 SPIRIT LEVEL C 26 BOOM CONTROL LEVER C 27 Joystick 3 in 1 Proportional Extension Standard version C 28 SERVICE CONTROL LEVER C 29 Joystick 4 in 1 On Off Services Proportional...

Page 8: ...BONNET D 13 ENGINE D 13 PEDALS D 14 Hydrostatic Engine Inching Control D 14 PARKING BRAKE D 15 Hydraulic oil level D 16 Changing hydraulic oil and replacing filters D 17 HYDROSTATIC OIL FILTER D 18 FU...

Page 9: ...Mod Apollo CHAPTER E electrical diagrams and circuits CHAPTER F HYDRAULIC SYSTEM CHAPTER G TECHNICAL SHEETS...

Page 10: ...ice and important warnings that will help you to fully take advantage of the technical capabilities of the You will learn about its features and special practical information in addition to informatio...

Page 11: ...Mod Apollo...

Page 12: ...A 1 A INTRODUCTION GUARANTEE VEHICLE IDENTIFICATION...

Page 13: ...completely un derstand functioning of the telescopic lift and be suit ably prepared for its use Use of the vehicle different to that described in this manual is prohibited and relieves dieci from any...

Page 14: ...only from an authorised Agent or Dealer Should the vehicle be destined for use in particularly severe conditions for example on argillaceous or muddy terrain we advise consulting your nearest dealer f...

Page 15: ...to claims using the means and methods it deems most appropriate DIECI is responsible for The materials used Labour Travel expenses The customer is responsible for Packing and shipping costs for spare...

Page 16: ...uest to return the defective parts substituted during the repair intervention If the customer has not complied with the obligation to stop using the machine after making a claim limited to damages cau...

Page 17: ...vehicles that have different technical features and capacities When consulting any Table or illustration provided in this manual or on the vehicle itself always refer to the model code Apollo TELESCO...

Page 18: ...erial number punch marked on the engine block To ensure prompt and efficient service when ordering spare parts or when requesting information or technical explanations always provide the serial number...

Page 19: ...A 8 Mod Apollo Introduction Guarantee Vehicle Identification...

Page 20: ...d power level LWA 103 dB A and among others the following harmonised European Standards UNI EN ISO 12100 2010 Safety of the machinery General design principles Risk evaluation and reduction UNI EN 982...

Page 21: ...A 10 Mod Apollo Introduction Guarantee Vehicle Identification...

Page 22: ...B 1 B SAFETY REGULATIONS...

Page 23: ...e and to the safety of the operator or others directly involved WARNING Indicates a situation of imminent danger which if not averted may cause damage to the vehicle PROHIBITION Indicates strictly pro...

Page 24: ...l as those for accident prevention such as traffic rules if the vehicle is used on public roads Any arbitrary modification made to the vehicle will absolve DIECI from all liability FOR DAMAGE or injur...

Page 25: ...e aring loss Always wear anti noise headphones or earplugs to protect yourself from excessive and irritating noises Headphones for listening to the radio or music should not be worn while using the ve...

Page 26: ...er PROHIBITION IF THE VEHICLE IS NOT IN PERFECT WORKING ORDER ITS OPERATION IS STRICTLY PROHIBITED Adjustments Adjust the seat and steering wheel so that the operator can comfortably reach all the dri...

Page 27: ...give own details a telephone number where to be contacted await the aiders in an easily visible place Traumas Distortion dislocations and fractures treatment it is necessary to block the articulation...

Page 28: ...IT IS FORBIDDEN to operate the vehicle with arms legs or any body part out of the driver s seat ATTENTION Only use the vehicle if the seat is correctly adjusted A po orly adjusted seat can cause the...

Page 29: ...safety devices technical documentation checks and verifications pre arrangement for eventual circulation transport on road and specific behavioural Standards safe techniques for materials handling loa...

Page 30: ...us creating the risk of damage personal injury Do not start the engine or touch the levers if there is a danger sticker posted inside the cab Never start the engine by causing short circuiting betwe e...

Page 31: ...maintain good road visibility Frequently use the side view mirrors and check their conditions cleanliness and position regularly Keepwindows mirrorsandlightscleanandingoodcondition Verify that bonnet...

Page 32: ...Do not venture from the road and avoid remaining entrapped or buried under heaps of snow Extra care should be taken when working on icy terrain Should the temperature rise the ice could melt and the g...

Page 33: ...avingcheckedthat it is correctly positioned and anchored that the vehicle to which it is connected van truck etc is not able to move that the deck is able to support the total weight of the vehicle an...

Page 34: ...ese types of locations Contact your agent or dealer Ensure that service brakes and horn are working properly Slow down before turning Maintain control of the vehicle and its speed in all situations Do...

Page 35: ...ELTS FASTENED WHENEVER INSIDE THE CAB Always use the parking brake when setting down or lif ting a load on a slope Always ensure good visibility in the work area including direct vision and visibility...

Page 36: ...s using the devices provided when present Close and lock windows using the specially provided handles Close and lock the cab door Place wedges under the wheels Make sure that the vehicle is parked so...

Page 37: ...UGH THE REAR VIEW MIRRORS MAY NOT BE EXACTLY AS THEY ARE THEY MAY SEEM FUR THER AWAY OR NEARER THAN THEY ARE IN REALITY ROAD TRAVEL INSTRUCTIONS Use the levelling control switch to level the vehicle s...

Page 38: ...or other slippery substan ces on the machine or the ramp Ensure the brake is engaged on the tractor and the trailer Ensure the safety instructions regarding the transport platform have been applied co...

Page 39: ...equipment and machines working outdoors ATTENTION THE GIVEN NOISE VALUES ARE EMISSION LEVELS AND DO NOT NECESSARILY REPRESENT SAFE OPERATIONAL LEVELS The factors determining the level of exposure to w...

Page 40: ...be seated in the driver s seat ready to switch off the engine at any time All workers must remain in contact with one another Take care not to remain entrapped in components during the execution of o...

Page 41: ...e on the machine Discharge any pressure using the hydraulic levers of the distributors before disconnecting or repairing pipes or hydraulic parts Do attempt to loosen fittings hoses or hydraulic compo...

Page 42: ...LEANING THE WINDOWS The cab windows headlamps and rear view mirrors must be washed frequently with soapy water After you have cleaned these components dry carefully Do not leave any stains or halos th...

Page 43: ...l them with a solution made of antifreeze and water Remove any attachments Realign the turret Completely lower the boom Remove the battery and store it in a warm dry place Recharge it periodically Rai...

Page 44: ...isted hoses or hoses that are rubbing together Do not bend any pipes under pressure Never install da maged pipes Remove inflammable materials such as fuel oil grease waste deposits accumulated dust or...

Page 45: ...minals while recharging the battery or while starting the engine with an auxiliary battery Ensure the caps and air vents are correctly assembled and firmly tightened Clean the upper part of the batter...

Page 46: ...onsult the supplier or manufacturer for technical specifications Maintenance free batteries These types of battery do not require any maintenance When the battery is flat it must be replaced Please co...

Page 47: ...been completed and all covers and protection devices have been reassembled Act on the battery cut out to disconnect the power sup ply to the machine Also disconnect the power supply by acting on the...

Page 48: ...ure that the rim is clean and that there is no rust or damage Do not weld braze repair or use a damaged rim in any way TIGHTENING WHEEL NUTS Tighten nuts in accordance with the schedule provided in th...

Page 49: ...that is very deflated until it has been properly inspected by a qualified technician After having remounted the wheel tighten the nuts between the wheel and axles Check that nuts are tighte ned each d...

Page 50: ...by chemical products Do not inhale Do not inhale combustion fumes Ensure these chemical products are not dispersed in the soil sewers or surface water If necessary inform the competent local authoriti...

Page 51: ...t a DIECI service centre ATTENTION AVOID INHALING DIESEL VAPOURS THEY ARE CARCINOGENIC AND A HEALTH HAZARD RECOMMENDED FUEL SPECIFICATIONS To ensure good performance use a high quality fuel The recomm...

Page 52: ...nk to collect any spillage must be located below It should also be equipped with a manhole to allow access for cleaning 5 The delivery tap must be larger at the bottom to trap any deposits it should a...

Page 53: ...eeze fluids and their solutions e g antifreeze and other additives should be replaced every two years Ensure they do not soak into the soil They must be collected and disposed of appropriately Do not...

Page 54: ...B 33...

Page 55: ...n cause several inconvenien ces such as loss of machine stability load oscillation and a reduction in visibility due to blowing dust leaves etc Other unfavourable factors affecting machine use include...

Page 56: ...TTENTION Always seek the advice of a civil engineer for the most reliable and exact evaluation possible of the ground where you intend to work and the dimensions of the support plates ATTENTION On req...

Page 57: ...7 B Load monitoring system fig 7 B Parking brake fig 7 B Mushroom shaped emergency button fig 7 B Spirit level fig 7 B Alarm re entry push button anti tipping device plank fig 7 B Override key selecto...

Page 58: ...fety device housing Cab emergency exit REAR cab window fig 8 B pos 1 fig 8 C 1 fig 9C 1 Inclinometer head on his arm fig 9 B fig 11 B fig 10 B Valve block in all hydraulic cylinders fig 10 B Pos 1 fig...

Page 59: ...rying out maintenance work on the boom raising cylin der or on the related block valve the boom must be supported by a suitable raising mechanism Minimum capacity 3 tons ATTENTION To insert the spacer...

Page 60: ...insorropestothecabfortowingpurposes In the event of vehicle overturning do not attempt to exit from the cab during the accident ATTENTION REMAIN INSIDE THE CAB WITH SEAT BELT FASTENED FOR BEST PROTECT...

Page 61: ...r consult chapter h vehicle technical sheets in this manual ATTENTION The limits given in the load Tables refer to the vehicle at a halt Do not lift or extend the boom when the vehicle is in motion Re...

Page 62: ...lines cross above or to the left of the section do not make any attempt to lift the load Retract the boom If even with the boom completely retracted the angular and extension values of the boom inter...

Page 63: ...tendable front Basket Nacelle Frontale Extensible Cesta Frontal Extensible Frontaler Arbeitskorb ausziehbar Posacentine Centering handlers Pose charpente Bogenausbau Coloca cimbras Argano Portata Winc...

Page 64: ...B 43...

Page 65: ...ith the ground 2 Bring forks under load to be lifted until contact is made with the fork holding plate Engage the parking brake and move the gear selector to neutral 3 Slightly lift up the load and ti...

Page 66: ...nd tilt the fork holder plate back wards into the carrying position 6 If possible lower the load without moving the machine Raise the boom to distance the load then retract the extensions and position...

Page 67: ...zontally and place on top of the pile lo wer and retract the extensions to position the load correctly 5 Release the forks by alternately retracting the extensions and raising the boom if possible rev...

Page 68: ...the load and turn the fork holding plate backwards in order to slide the load If necessary secure the load with wedges ATTENTION Always respect the load s centre of gravity slant the forks just enoug...

Page 69: ...u fully acknowledge where they are located and understand their contents To ensure the stickers are easy to read and comprehend check they are in the correct position and that they are always kept cle...

Page 70: ...ncentrato Grease MP EP 2 Exxon Mobil Delvac MX 15w40 Univis N 46 Mobilube 85w90 LS ATF 220 Antifreeze Mobilux Ep 2 IP Tarus Turbo 15w40 Hydrus H I 46 Pontiac LS 85w90 Trasmission Fluid DX Antifreeze A...

Page 71: ...g parts have come to a halt DANGER 6 Switch off the engine and remove the key before starting maintenance work DANGER 7 Check the work zone and keep far away from power supplies On the engine compartm...

Page 72: ...fig 37 B Indicates the type of oil used in the brake system On the chassis fig 38 B Shows the 4 places where the vehicle can be anchored if it should need to be lifted Under the chassis fig 39 B Show...

Page 73: ...B 52 Mod Apollo Safety Regulations...

Page 74: ...C 1 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle GETTING TO KNOW AND USING THE VEHICLE C...

Page 75: ...C 2 Getting to Know and Using the Vehicle Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 76: ...The operator is required to learn the location and function of all instruments and controls independent of his or her experience in the field before operating the vehicle The images descriptions measu...

Page 77: ...aised for an extended period of time This may cause the displacement of boom extensions retract extensions at least once a day GENERAL WARNINGS ATTENTION The operator must only operate vehicle and its...

Page 78: ...the palms of the hands forward the forearms make slow movements away from the body To the right compared to signaller The right arm stretched horizontally with palm of right hand downwards slowly make...

Page 79: ...ht side of vehicle Left side of vehicle IDENTIFYING THE VEHICLE PARTS 1 Cab 2 Telescopic boom 3 Right rear view mirror 4 Right front light 5 Attachment holding plate 1 Cab 2 Left rear light 3 Epicyclo...

Page 80: ...3 Cab door 4 Upper door window 5 Door handle 6 Rear window emergency exit 7 Rear windscreen wiper 8 Revolving light outlet Internal cab components 1 Seat 2 Door handle 3 Upper window handle 4 Courtes...

Page 81: ...on a moving vehicle Door opening controls The cab door is equipped with an external locking handle fig 2 C Pos 1 To open the door Insert the key into the lock fig 2 C Pos 2 and turn clockwise counter...

Page 82: ...the window and then close it To close the window pull it toward you returning it to its original position Turn the hand grip clockwise to lock the window in the closed position ATTENTION Before openin...

Page 83: ...o possible shearing hazards between boom and chassis The rear window is found near the telescopic boom ATTENTION Use care when opening and or removing windows as they may chip or shatter creating risk...

Page 84: ...ept aboard the vehicle for a quick reference and it must be written in the operator s language If the manual is creased partially dam aged or is not legible replace it immediately STEERING WHEEL adjus...

Page 85: ...nal fig 13 C C Manual spring adjustment optional fig 13 C D Longitudinal seat positioning fig 14 C E Adjustment of backrest inclination fig 14 C F Armrest positioning fig 14 C To unlock springs horizo...

Page 86: ...o fasten seat belts 1 Slide the tab 1 into the buckle 2 pic A 2 Make sure it has been clicked in properly then fit the belt around your body and adjust pic B ATTENTION The belt is correctly adjusted w...

Page 87: ...C 14 Getting to Know and Using the Vehicle Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 88: ...ING pedal 7 Brake pedal 8 Accelerator pedal 9 Steering wheel 10 Ignition key 11 Machine function selector 12 Wheel steering selector 13 Attachment accessories control lever 14 Load monitoring display...

Page 89: ...sa Spia bassa pressione olio motore Rossa Spia generatore Rossa Spia marcia avanti Verde Spia marcia indietro retromarcia Verde Strumento indicatore livello carburante Strumento monitoraggio carico St...

Page 90: ...erde CENTRAL DASHBOARD INSTRUMENT USE fig 18 C Engine water temperature instrument During normal use the temperature hand moves from the lower part of the instrument right red mark 40 stopping when ha...

Page 91: ...manual carefully for the safety of all personnel and your vehicle fig 19 C DASHBOARD WITH INSTRUMENTS Left dashboard Electrical switches indicator lights and control levers standard fig 19 C C2 Parki...

Page 92: ...f all personnel and your vehicle fig 19 C C2 Front windscreen wiper switch green Rear windscreen wiper switch green C1 Emergency lights direction indicators on red C3 DASHBOARD WITH INSTRUMENTS Right...

Page 93: ...ncy stop device is released by turning the mushroom head clockwise Turning the button authorises machine re start ATTENTION The button must be used in the case of Emergency to switch the thermal motor...

Page 94: ...onsult the maintenance chapter of this manual and contact a DIECI service centre Start up Turn the key to position 1 fig 30 C to power the instru ments Turn the key to position 2 fig 30 C and keep it...

Page 95: ...ng the lever to position F fig 31 C the FOR WARD gear is engaged and the indicator light fig 32 C lights up Moving the lever to position R fig 31 C the RE VERSE gear is engaged and indicator light R f...

Page 96: ...on of the direction indicators Function buttons The middle button on the handle activates the front windscreen wipers fig 34 C Pos 2 The button located at the far end of the handle activates the Horn...

Page 97: ...rakes inside the differential axles When the brake pedal is pushed the rear stop lights switch on The lights remain switched on until the pedal is released Periodically check that both lights are work...

Page 98: ...engaged Toensuretheparkingbrakeisworkingproperly dothefollowing 1 Get in the vehicle and fasten your seat belt 2 Start up the engine 3 Park the vehicle on a flat and dry surface 4 Engage the parking b...

Page 99: ...RIT LEVEL fig 40 C The spirit level fig 40 C Pos 1 is located to the right of the operator It is used to verify the proper levelling of the vehicle The air bubble must be at centre of the level it mus...

Page 100: ...e sure that the loads to be raised correspond with the capacity diagrams of the vehicle ATTENTION The instructions refer to the standard version at the time of printing In there are special options or...

Page 101: ...s and hold down control lever A fig 51 C Boom manoeuvre Pull joystick B fig 51 C backward to raise the boom Pull joystick B fig 51 C forward to lower the boom Boom extension Push lever C fig 51 C forw...

Page 102: ...nd Joystick fig 52 C pos A to control the services To make movements Grip the Joystick A fig 52 C Press and hold button B fig 52 C Move Joystick A to the right left fig 52 C ATTENTION Before operating...

Page 103: ...the movement of lever C fig 53 C Swivelling support attachment Move joystick B fig 53 C to the right side to swing the support attachment downward Move joystick B fig 53 C to the left to swing the at...

Page 104: ...fig 54 C left toward letter D1 to swing the support attachment upward Service controls Push roller E fig 54 C forward towards letter E1 for services Push roller E fig 54 C backward towards letter E2 f...

Page 105: ...scale continuous audible signal light 1 fig 59 C general alarm on The state of the load is signalled by the indicator D fig 58 C that turns from left to right upon the increasing of the detected load...

Page 106: ...cle models When the load limit is reached fig 62 C Pos C1 the device automatically blocks all vehicle movements activating the alarm re entry push button The alarm re entry push button retracts the ex...

Page 107: ...ons Rotate the red key fig 63 C Pos 1 to position B fig 63 C and keep it in this position Retract or raise the boom only bringing the boom back to a safe position see capacity diagram Do NOT lower or...

Page 108: ...tles winches with extension trestles Handling persons elevation platform mode fig 65 C Pos D basket symbol Other accessories all man baskets The attachments applicable to the vehicles in question refe...

Page 109: ...d for about 1 m from the ground Slowly slip off the boom During this manoeuvre monitor the Longitudinal Moment indicator Fig 13 pos 2 Once the end of the red area is reached the red general alarm warn...

Page 110: ...n 3 fig 67 C shown on the functions sticker ATTENTION Steering selection is done when the vehicle is stopped ATTENTION For road travel it is mandatory to position the steering con trol lever in Positi...

Page 111: ...C Pos 3 Use the selector fig 71 C Pos 3 to activate emergency lights direction indicators are fully lit in flashing mode The selector indicator light switches on to indicate successful activation MANU...

Page 112: ...down on one side of the vent and adjust the air flow direction with the tabs or turning the vent itself To close the vents push the tabs until they are in a horizontal closed position Air temperature...

Page 113: ...ond and third air speeds 4 Open and adjust vents to obtain ideal cooling with regard to environment temperature Increase or decrease fan speed to obtain desired conditions Should the air conditioning...

Page 114: ...iver s cab fig 81 C Pos 2 Plug the power plug in the socket at the rear of the cab fig 81 C Pos 4 To switch on the revolving light push the button 3 fig 80 C The indicator light on the same switch ind...

Page 115: ...nnel and your vehicle fig 84 C fig 85 C 1 fig 84 C P 1 BOOM HEAD LIGHT SWITCH OPTIONAL fig 84 C Pos 1 Use the switch fig 84 C Pos 1 to turn on the boom head light fig 85 C Pos 1 Theindicatorlightswitc...

Page 116: ...id valve it is possible to have divided hydraulic controls on the boom head Activate the push button fig 90 C Pos A to power the solenoid valve which will deviate oil flow The indicator light on the s...

Page 117: ...fig 93 C Pos 1 Located at the rear of the vehicle fig 93 C Pos 1 Press the relative switch to deviate oil to the rear hydraulic sockets fig 92 C Pos 1 The indicator light on the same switch indicates...

Page 118: ...ofraising loweringcylinder Activate dump body lowering using the relevant switch fig 96 C pos A The indicator light on the same switch indicates start up ATTENTION Before moving the vehicle with the d...

Page 119: ...nd maintains engine water at a temperature higher than the external temperature in cold climates In the event of malfunction contact a DIECI service centre ATTENTION Verify the good conditions of the...

Page 120: ...t the vehicle registration document to verify front hook load capacity Capacity is limited for each vehicle by the authorised circu lating weight by the towing weight and by the vertical strain of the...

Page 121: ...pin This information is detailed in the vehicle registration document Only Agricultural Tractors are permitted to driving on the road with a trailer Verify proper locking pin position before moving t...

Page 122: ...In case of maintenance of front axle the compartment bottom can be removed by loosening the bolts ATTENTION Open the compartement with vehicle still engine off and parking brake engaged ATTENTION The...

Page 123: ...utral idle before starting towing The parking brake is engaged with the engine switched off If the engine cannot be kept running during vehicle towing disengage the parking brake manually following th...

Page 124: ...he lever fig 142 C Pos 1 of the hydraulic valve on the hydrostatic motor counter clockwise towards the vehicle cab bringing it to the closed position ATTENTION Before towing the vehicle switch on the...

Page 125: ...axle Do not com pletely loosen the screws loosen them only enough so that described in point 2 can be carried out 2 Remove the U shaped liners fig 145 C pos 1 3 Re tighten screws until they fit into...

Page 126: ...osive sulphurous compounds which are present in the exhaust fumes It consists of a horizontal cylindrical body sized according to engine power which makes up the water tank two mounting brackets and a...

Page 127: ...C 54 Getting to Know and Using the Vehicle Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 128: ...C 55 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 129: ...C 56 Getting to Know and Using the Vehicle Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 130: ...C 57 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 131: ...C 58 Getting to Know and Using the Vehicle Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 132: ...ION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 55 USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE integrated devices central da...

Page 133: ...rator is required to learn the location and function of all instruments and controls independent of his or her experience in the field before operating the vehicle The images descriptions measurements...

Page 134: ...3 characters of which one a decimal point plus km h m h and mph fig 200 C pos C Hodograph 6 characters of which one a decimal point plus km and miles fig 200 C pos C Neutral gear engaged fig 200 C pos...

Page 135: ...er and clock The normal visualisation of the display will be Clock and Hour counter In the case of installation of the speedometer the display will automatically pass to the Clock and Speed display Cl...

Page 136: ...switches some indicator lights the buzzer and all segments of the display on for the duration of 1 5 seconds The tables are shown below fig 202 C that contain all dashboard indicator lights and their...

Page 137: ...speed of the index during the test is 240 angular degrees in 2 sec 120 degrees sec Anti tipping system mute Press button 1 fig 204 C to suspend the acoustic signal due to an alarm of the anti tipping...

Page 138: ...by the general alarm indicator light accompanied by the acoustic signal with duration of 1 5 seconds and the display of the error code on the LCD Switch on of dashboard indicator lights Somesignalind...

Page 139: ...ying the second error wait for 1 second The presence of the error will be indicated by the buzzer for 1 5 seconds and the new error will be shown on the display The same procedure must be used for all...

Page 140: ...refully for the safety of all personnel and your vehicle C 63 Below an errors menu scrolling on display example Vkmip h Rpm Am Vkmip h Rpm Am Vkmip h Rpm Am In case of no errors to display the last wi...

Page 141: ...shown fig 209 C pos 2 with the hours corresponding fig 209 C pos 1 to the SERVICE Display will only occur on switch on of the dashboard for a time of 10 seconds with letter S flashing The hour count...

Page 142: ...ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 65 ERRORS LIST...

Page 143: ...ting to Know and Using the Vehicle Integrated devices C 66 Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle ERRORS L...

Page 144: ...ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 67 ERRORS LIST...

Page 145: ...ls error Contact the after sales technical assistance 15 Out of scale power supply voltage error 7Vdc 18Vdc Verify battery voltage with machine off and on is within the indicated field 16 Power supply...

Page 146: ...ceipt error Contact the after sales technical assistance 49 Load cell B LIN bus message control hour meter error Contact the after sales technical assistance 51 Difference too high between load cell A...

Page 147: ...Getting to Know and Using the Vehicle Integrated devices C 70 Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 148: ...D 1 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle MAINTENANCE AND REGISTRATION D...

Page 149: ...ops and qualified personnel the operator may only carry out the following checks liquid level check air filter cleaning tyre pressure check These operations must be performed in compliance with safety...

Page 150: ...condition To preserve these conditions and guarantee problem free operation it is important to carry out the routine maintenance operations described in this manual at an authorised DIECI dealer in ac...

Page 151: ...Maintenance and Registering D 4 Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 152: ...placed on the market in order to verify proper operation and compliance with all relative European directives After inspec tions are performed a CE certificate is issued that corre sponds to the vehi...

Page 153: ...Wheel 8 Engine bonnet 2 5 7 7 3 4 8 11 6 1 10 6 9 Right rear light 10 Fuel tank 11 Battery isolator switch 12 Hydrostatic oil filter 13 Engine 14 Water radiator oil 15 Battery 1 Cab 2 Left rear light...

Page 154: ...ned in this manual carefully for the safety of all personnel and your vehicle IDENTIFYING THE VEHICLE PARTS 5 3 1 4 6 1 Air filter 2 Battery 3 Water oil radiator 4 Engine control box Engine fuses 5 Di...

Page 155: ...E AND REGISTRATION SCHEDULE Maintenance operations to be carried out are listed on the left the graphics detail the time period in hours of the part to be serviced The asterisk indicates maintenance i...

Page 156: ...cal system check anti tipping device electronic test Ensure radiator is not clogged Check radiator water level Check battery electrolyte level Check gear oil level Braking system oil level check Check...

Page 157: ...lating axles bushes greasing if present d d Lubrication of cross and Cardan transmission shafts Lubrication of boom sliders 1 2 7 8 3 4 5 6 Lubrication of front and rear articulated pins PIVOT Lubrica...

Page 158: ...s Complete replacement air filter Hydrostatic oil filter replacement Replace hydraulic oil suction filter Replace diesel fuel filter Replace cab filter Replace engine oil filter Replace diesel separat...

Page 159: ...MP EP 2 Exxon Mobil Delvac MX 15w40 Univis N 46 Mobilube 85w90 LS ATF 220 Antifreeze Mobilux Ep 2 IP Tarus Turbo 15w40 Hydrus H I 46 Pontiac LS 85w90 Trasmission Fluid DX Antifreeze Athesia Grease EP...

Page 160: ...nded to engage block fig 2 D Pos 1 ATTENTION Before releasing the bonnet ensure the gas spring can sup port the bonnet fully opened Toclose pullbonnetdownwards accompanyingitinitsdescent ATTENTION Acc...

Page 161: ...y spillage A slight lowering of the level is due to normal consumption of brake pads If the brake pedal seems too elastic contact your DIECI dealer to have this fault corrected ATTENTION Do not press...

Page 162: ...ine maintenance ATTENTION In the event the parking brake fails do not use the vehicle If the brake is not effective contact your DIECI dealer to have this fault corrected Unauthorised modifications of...

Page 163: ...the vehicle on a level surface Fully retract the boom and lower it Position cylinders in transport mode Switch off the engine Check the oil level using the transparent indicator fig 8 D Pos 1 If the o...

Page 164: ...r plastic fig 12 D Pos 5 by removing its screws Place a suitable capacity container under the drain plug Remove the drain plug fig 12 D Pos 1 to drain the oil Remove the loading plug fig 12 D Pos 2 to...

Page 165: ...ent 5 Close the valve of the supply tube filter fig 14 D Pos 1 6 Remove the filter cartridge unscrewing it using a ribbon spanner fig 15 D 7 Clean the filter support with a clean cloth which will not...

Page 166: ...el that may leak out during cleaning 4 Unscrew the tank s filler cap fig 22 D Pos 2 5 Unscrew the tank s drain plug fig 22 D Pos 3 6 Let fuel drain then top up ten litres of clean fuel through the top...

Page 167: ...are very delicate Do not use rags or brushes to clean them Jets of water and air must be di rected horizontally Cooling liquid level check During normal vehicle use the water level should be at 3 cm u...

Page 168: ...8 D Pos 1 If necessary add a deter gent product to the clean water 9 Once cleaning has been completed close the drain inlet by reinserting the sleeve fig 28 D Pos 1 10 Fill up the cooling system from...

Page 169: ...s Maintenance must however be carried out as often as de scribed Filter cleaning should be carried out with compressed air at maximum of 3 Bar and at a distance not less than 150mm taking due caution...

Page 170: ...er 9 Assemble all following the same operations in reverse order Assemble the covers with the expulsion valve always facing downwards fig 33 D Pos 1 incorrect assembly inhibits its regular functioning...

Page 171: ...ews 5 Remove the worn filter and insert the new one fig 40 D Pos 2 6 Reassemble the guard 7 Restart the engine with the cab ventilation moving to verify that the operation is correct ATTENTION Do not...

Page 172: ...onnel ATTENTION Replace the radiator filter fig 41 D Pos 3 every 2 years Its breakage could cause serious damage to the condition ing system and cause the introduction of particles into the air that a...

Page 173: ...e vehicle while these checks are being carried out ATTENTION Onemovementatatimeshouldbecheckedduringverifications ATTENTION In the event of malfunction do not use the vehicle until it has been repaire...

Page 174: ...the engine slows down and stops If the forks continue to lower or move after the engine is switched off the block valve is faulty Repair the defect as quickly as possible contact a DIECI service centr...

Page 175: ...the drain plugs and tighten them securely 7 Pour an approved type of clean oil into the loading level plug fig 53 D Pos F1 8 The level is correct when oil comes out of the loading level plug fig 53 D...

Page 176: ...n plugs to collect any oil which may come out during replacement 3 Turn the wheel hub fig 53 D Pos 1 so that the in let fig 54 D Pos M is moved to the lower position fig 54 D and then remove the oil c...

Page 177: ...o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle Key F Drain plug and oil level G Oil drain cap H Vent cap I Greasing nipple...

Page 178: ...e SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle REAR DIFFERENTIAL AXLE Key F Drain plug and oil level G Oil drain cap H Vent cap I Greasing nip...

Page 179: ...he boom several times to distribute the grease evenly Remove any excess grease ATTENTION During the visual check phase and spreading the grease the vehicle must be off and the key removed from the cab...

Page 180: ...D 33 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 181: ...and Registering D 34 Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle Greasing Nipples One extension telescopic boo...

Page 182: ...ntained in this manual carefully for the safety of all personnel and your vehicle Greasing Nipples Transmission shafts and differential axles Front transmission shaft Differential axle Epicycloidal re...

Page 183: ...ut off power to the elec trical system opening the circuit on the negative pole Turn the handle moving it to horizontal position to open the circuit and disconnect electric power supply Turn the handl...

Page 184: ...he dashboard cut off electrical power to the vehicle using the battery isolator ATTENTION Do not attempt to repair fuses Engine control unit fig 81 D Pos 1 Engine electrical circuits and connected com...

Page 185: ...site order being careful to position the seal correctly Replacing direction indicator bulbs fig 83 D Pos 1 21w Press the upper part of the bulb Turn and hold down the bulb to free it from the lock Ca...

Page 186: ...eps in the opposite order to insert a new bulb WORK LIGHT fig 87 D Bulbs replacement fig 89 D Pos 1 special bulb Switch off the vehicle and use the battery isolator to cut out electrical power Remove...

Page 187: ...6 184314 8 171242 5 228433 4 212439 1 277075 0 257887 3 21 75 27 05 42 25 52 55 71 67 89 06 118 09 147 85 179 56 226 12 248 06 310 05 347 45 436 34 473 76 597 49 617 12 780 67 19596 1 18159 1 30593 8...

Page 188: ...6 6 35 7 78 10 45 12 90 15 30 18 80 30 16 31 14 51 64 63 63 82 15 101 34 127 72 158 71 176 22 217 74 249 13 309 58 340 82 425 69 430 73 535 26 7312 1 6748 6 10701 8 9899 4 13420 7 12398 4 21366 8 1975...

Page 189: ...1 2 11 200 245 1 1 4 11 170 190 60 oval insert METRIC thread THREAD N m 10x1 12 14 12x1 5 13 15 14x1 5 15 18 16x1 5 25 28 18x1 5 27 30 22x1 5 50 60 26x1 5 60 75 30x1 5 110 130 28x1 5 80 100 DIN FITTI...

Page 190: ...uired position Slow fast speed switch indicator light switched off Press the switch Cont frompage D 44 Direction lever is engaged Put the lever in neutral No fuel Fill the tank purge the engine Batter...

Page 191: ...rake pump damaged Brake pads worn Change the brake pads Repair or replace The vehicle does not brake BRAKES The wheels are not aligned correctly Proceed with realignment Steering selection error Posit...

Page 192: ...ce the gaskets Refer to the chapter entitled Getting to know the vehicle Electrical system failure Check fuses and the electrical system The boom does not extend Refer to the chapter entitled Getting...

Page 193: ...with receipt of reception I S P E S L will then inform the local supervision authority ASL in Italy that the machine is in use this authority is then in char ge of following yearly inspections PERIOD...

Page 194: ...umber Year Equipment code serial number Year Max capacity kg Equipment code serial number Year Max capacity kg Equipment code serial number Year Max capacity kg Equipment code serial number Year Max c...

Page 195: ...Maintenance and Registering D 48 Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 196: ...check Decal check Check electrical system Ensure radiator is not clogged Check battery electrolyte level Check gear oil level Braking system oil level check Check differential sump level Check epicycl...

Page 197: ...Maintenance and Registering D 50 Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 198: ...place diesel fuel filter Replace diesel separator filter h h 300 500 Date Signature Date Signature Job Job accomplished REGULAR MAINTENANCE SPECIAL MAINTENANCE Job description Machine workinghours REG...

Page 199: ...Maintenance and Registering D 52 Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 200: ...e Signature Date Signature Job Job accomplished REGULAR MAINTENANCE SPECIAL MAINTENANCE Job description Machine workinghours REGULAR MAINTENANCE SPECIAL MAINTENANCE Job Job accomplished Job descriptio...

Page 201: ...Maintenance and Registering D 54 Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 202: ...LAR MAINTENANCE SPECIAL MAINTENANCE Job description Machine workinghours REGULAR MAINTENANCE SPECIAL MAINTENANCE Job Job accomplished Job description Machine workinghours Date Signature Date Signature...

Page 203: ...Maintenance and Registering D 56 Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 204: ...LAR MAINTENANCE SPECIAL MAINTENANCE Job description Machine workinghours REGULAR MAINTENANCE SPECIAL MAINTENANCE Job Job accomplished Job description Machine workinghours Date Signature Date Signature...

Page 205: ...Maintenance and Registering D 58 Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 206: ...LAR MAINTENANCE SPECIAL MAINTENANCE Job description Machine workinghours REGULAR MAINTENANCE SPECIAL MAINTENANCE Job Job accomplished Job description Machine workinghours Date Signature Date Signature...

Page 207: ...Maintenance and Registering D 60 Mod Apollo ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 208: ...E 1 E electrical diagrams and circuits...

Page 209: ...E 2 Mod Apollo Wiring diagrams and circuits...

Page 210: ...e transmitter 1 2 E103 Left tail light 4 1 8 4 E104 Plate light 4 2 E107 Right rear light line connector 4 1 E115 Right front light 4 2 EH6 Right front light 4 3 E155 Right rear work light 6 2 E156 Le...

Page 211: ...3A 1 3 F150 main relay fuse 1 1 F194 engine supply fuse 1 2 FG1 fuse 30 alternator 1 1 FG2 pre heat relay fuse 1 1 FG3 cab main power supply fuse 1 1 FG4 ignition relay power supply fuse 1 1 G1 BATTER...

Page 212: ...K BUTTON 3 4 S148 Seat micro switch 1 3 S167 Manoeuvre enabling button 8 3 S168 TIPPING EXCLUSION SELECTOR 2 4 S169 REAR WINDSCREEN WASHER BUTTON 3 3 S170 REVOLVING LIGHT SWITCH 3 1 S171 FRONT WINDSCR...

Page 213: ...ROL UNIT CONNECTOR FUSE AND RELAY X22 CONTROL UNIT CONNECTOR FUSE AND RELAY X26 CONTROL UNIT CONNECTOR FUSE AND RELAY 203 DIODES CONNECTOR X510 BASKET INTERFACE CONNECTOR X520 CONDITIONER OPTIONAL CON...

Page 214: ...ORANGE G YELLOW H GREY L DARK BLUE M BROWN N BLACK R RED S PINK V GREEN Z PURPLE NOTE WIRES WITH TWO COLOURS ARE INDICATED BY COMBINING THE SYMBOLS ABOVE FOR EXAMPLE G V YELLOW GREEN HORIZONTAL STRIP...

Page 215: ...E 8 Mod Apollo Wiring diagrams and circuits copy only Valid certified...

Page 216: ...E 9 copy only Valid certified...

Page 217: ...E 10 Mod Apollo Wiring diagrams and circuits copy only Valid certified...

Page 218: ...E 11 copy only Valid certified...

Page 219: ...E 12 Mod Apollo Wiring diagrams and circuits copy only Valid certified...

Page 220: ...E 13 copy only Valid certified...

Page 221: ...E 14 Mod Apollo Wiring diagrams and circuits copy only Valid certified...

Page 222: ...E 15 copy only Valid certified...

Page 223: ...E 16 Mod Apollo Wiring diagrams and circuits...

Page 224: ...F 1 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle hydraulic circuit F...

Page 225: ...F 2 Mod Apollo Hydraulic Diagrams and Circuits ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 226: ...ture or adjust the various vehicle components Hydraulic pressure calibration of load limiters engine rotation assembly of additional attachments etc The same holds true for the deactivation or modi fi...

Page 227: ...Diagrams and Circuits ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle A 21 18 20 17 16 15 19 14 11 6 5 5 3 8 7 12 13 10 4 2 1...

Page 228: ...ernal extensoin cylinder 9 Compensation cylinder 10 Swivel cylinder 11 One way valve 12 Unidirectional valve 13 Double effect lock valve 14 One way valve 15 Power steering 16 Steering selection valve...

Page 229: ...F 6 Mod Apollo Hydraulic Diagrams and Circuits ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle...

Page 230: ...G 1 G TECHNICAL DATA AND TECHNICAL FEATURES...

Page 231: ...the entire range of accessories CONTACT US using contact information contained on the rear of the d Accessories and Attachments specific for any need Bucket for light materials Jib crane extension Alu...

Page 232: ...kg Maximum lifting height m Maximum horizontal outreach m Outreach at maximum height m Fork swivelling angle Pull out force daN Towing force daN Maximum climb angle Total weight empty kg Max speed km...

Page 233: ...G 4 Mod Apollo Technical Data...

Page 234: ......

Page 235: ...S A T www dieci com service dieci com S Via E Majorana 2 4 42027 Montecchio Emilia RE ITALY Tel 39 0522 869611 Fax 39 0522 869744 www dieci com E mail mailbox dieci com ATTENZIONE UNA COPIA DEL PRESE...

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