DIEBOLD HS 1100-P User Manual Download

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Bedienungsanleitung

User Manual

BA_79-E.docx

Seite 1 von 60

Horizontal-Schrumpfgerät

Horizontal Shrinking Device

HS 1100-P

Helmut Diebold GmbH & Co.

An der Sägmühle 4

D-72417 Jungingen (Germany)

Tel.: + 49 (0)7477-871-0 Fax: + 49 (0)7477-871-30

E-Mail: [email protected]

Summary of Contents for HS 1100-P

Page 1: ...cx Copyright Diebold 2017 04 Ersteller kh Seite 1 von 60 Horizontal Schrumpfger t Horizontal Shrinking Device HS 1100 P Helmut Diebold GmbH Co An der S gm hle 4 D 72417 Jungingen Germany Tel 49 0 7477...

Page 2: ...der Helmut Diebold GmbH Co Goldring Werkzeugfabrik gestattet nderung Die Firma Helmut Diebold GmbH Co beh lt sich inhaltliche und technische nderungen vor Gew hrleistung F r Sch den die durch Nichtbe...

Page 3: ...nology at a glance 38 17 3 Quality of the tools and chucks 39 17 3 1 Tool shanks 39 17 3 2 Shrink fit chuck holes 39 18 Initial Set Up of the HS 1100 P 40 18 1 Connecting the device 40 18 2 On site so...

Page 4: ...am 51 22 4 Scope of delivery and accessories 52 22 5 Expansion options and optional accessories 52 22 5 1 Tool Adaptor 52 22 5 2 Length Setting Unit 53 22 5 3 Chiller Unit 53 23 Cleaning and maintenan...

Page 5: ...ation is to familiarize you with the Horizontal Shrinking DeviceHS 1100 P and facilitate its proper use Please inform us if you should find any errors in this manual All Diebold products are manufactu...

Page 6: ...are with instructions and describe an activity or the use of certain items or objects Wear goggles Wear safety gloves Notes Are marked by the information pictogram and contain recommendations or other...

Page 7: ...ontrol elements The operating manual is an integral part of the unit and must be accessible and understood by all persons working with the unit Only trained individuals should be allowed to operate th...

Page 8: ...ive form of heating only heats the relevant boundary zones of the shrink fit chuck with low heat input The surface of the shrink fit chuck can heat up to approx 400 C Caution Risk of burns For your ow...

Page 9: ...shrinking energy and long shrink times Do not keep flammable substances in the vicinity of the unit Do not use flammable cleaning agents 16 5 Hazards from electromagnetic radiation When the unit is us...

Page 10: ...00 P With the help of special coils only the specific clamping area of the chuck is heated This means it is possible to shrink out carbide tools as well as tools with the same temperature expansion be...

Page 11: ...17 3 1 Tool shanks must be smooth must be free of oil and grease preferably should not have a clamping face must not have any marking with raised areas must have the necessary tolerance quality The f...

Page 12: ...unit is off Through the operation of the main switch the device is now ready for operation The LC display will show Diebold 18 2 On site socket and fuse Picture Pin designation Pin name Wire colour L1...

Page 13: ...serve as a limiter for the toolholder A complete set of interchangeable discs comes with the unit 19 2 Shrinking Process The shrinking and un shrinking of a tool works as Clamp the shrink chuck in th...

Page 14: ...een exceeded Heating of the shrink chuck will automatically be stopped Max temp coil please wait the maximum permissible coil temperature has been exceeded Please wait a few minutes until the inductor...

Page 15: ...s II TSF Slim holders 2 grooves To shrink Carbide tools only not HSS shanks IIII Pyroquart Holders with Pyroquart contour 4 grooves TER 11 to 32 Shrink Collet TER ER 11 to ER 32 23 Select the tool sha...

Page 16: ...ted at full power Reduced power 30 75 When shrinking carbide tools in holders with thin nose type or slim chucks especially shrink extensions it is recommended to heat with reduced power to avoid over...

Page 17: ...grooves IIII Pyroquart Holders with Pyroquart contour 4 grooves TER 11 to 32 Shrink Collet TER ER 11 to ER 32 36 Select the tool shank with the or button 37 Press the and button simultaneously 38 The...

Page 18: ...th the main switch 42 Hold down the and button simultaneously and press the Men button 43 When releasing the and button the display shows 44 Confirm by pressing the Start Stop button when released the...

Page 19: ...screw against displacement The tool holders for HSK and SK BT have a Ejector pin to push the cutting tools during unshrinking from the clamping bore Clamping the Ejector pin with the clamping bolt for...

Page 20: ...the lock nut is turned clockwise while the shrink fit chuck is clamped in the gripper groove or flange By adjusting the clamping nut SK or BT shrink fit chucks can be tightened 20 3 Universal Adaptor...

Page 21: ...tacted Set the dial indicator to zero position and the LCD display with Button 2 to zero Then the required extension length Z dimension can be set Tighten the clamping screws on the LCD display and fi...

Page 22: ...h x Width x Height Mass 600 x 470 x 260 ca 26 kg Tool Adaptor for shrink fit chucks HSK 40 to HSK 100 SK 30 to SK 50 Universal Adaptor Shaft diameter 3 32 Carbide 6 32 HSS Cutter material Carbide and...

Page 23: ...Horizontal Schrumpfger t Horizontal Shrinking Device HS 1100 P BA_79 329_0_D E docx Copyright Diebold 2017 04 Ersteller kh Seite 51 von 60 22 3 Wiring diagram...

Page 24: ...angeable discs 3 5 6 12 14 20 25 32 79 327 810 79 327 820 79 327 830 79 327 840 79 327 850 Set of gloves 79 141 22 5 Expansion options and optional accessories 22 5 1 Tool Adaptor Description Item No...

Page 25: ...Description Item No Picture Length Setting Unit 79 325 300 22 5 3 Chiller Unit For rapid cooling of the tools we recommend you to use the Chiller Unit FKS 04 Description Item No Picture Chiller Unit...

Page 26: ...ibed in this manual please contact Helmut Diebold GmbH Co In case of problems or questions please have the serial number and the software version ready You can find the serial number either on the nam...

Page 27: ...ions Low Voltage Directive 2006 95 EU EMC Directive 2004 108 EU Applied harmonised standards in particular DIN EN 61000 6 Part 2 and 4 DIN EN 55011 2009 A1 2010 Group 2 Cl A DIN EN 60519 Part 1 and 3...

Page 28: ...Horizontal Schrumpfger t Horizontal Shrinking Device HS 1100 P BA_79 329_0_D E docx Copyright Diebold 2017 04 Ersteller kh Seite 56 von 60 26 5 Finger Safety Glove 26 1 Instructions for use...

Page 29: ...Horizontal Schrumpfger t Horizontal Shrinking Device HS 1100 P BA_79 329_0_D E docx Copyright Diebold 2017 04 Ersteller kh Seite 57 von 60 26 2 EC Declaration of Product Conformity...

Page 30: ...Horizontal Schrumpfger t Horizontal Shrinking Device HS 1100 P BA_79 329_0_D E docx Copyright Diebold 2017 04 Ersteller kh Seite 58 von 60...

Page 31: ...Horizontal Schrumpfger t Horizontal Shrinking Device HS 1100 P BA_79 329_0_D E docx Copyright Diebold 2017 04 Ersteller kh Seite 59 von 60 Notizen Notes...

Page 32: ...d Produkte Schrumpfger te Werkzeugaufnahmen Messtechnik Spindeltechnologie Werkstatteinrichtung Diebold Products Shrink Units Toolholders Gauging Spindles Workshop Equipment Helmut Diebold GmbH Co Gol...

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