Diamondback 500Sr Service Manual Download Page 72

Page: 72 / 167

500Sr Parts List

30
32
35
36
38
51
53
54
57
58
76
77
78
65
66
79
69
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103

Exploded
Drawing

Number DB

Part

Number

Description

Page

No.

101

22-50-101

Console

Assembly

105

22-50-105

Sensors

111

22-50-111

Water

Bottle

Set

113

22-50-113

Console

Mount

Covers

117

22-50-117

Console

Mount

143

22-50-143

Crank

Insert

147

22-50-147

Leveling

Caps

149

22-50-149

Transport

Wheels

157

22-50-157

Left

Crank

Arm

159

22-50-159

Right

Crank

Arm

161

22-90-161

Crank Arm Hex Nut

168

22-50-168

Drive

Pulley

169

22-90-169

Drive

Belt

173

22-50-173

Idler

Assembly

175

22-50-175

Speed

Sensor

177

22-50-177

Input

Jack

181

22-50-181

Console

Back

Panel

203 22-50-203

Console

Mast

209

22-90-209

Handle Bar Endcaps

211

22-50-211

Foam

Grips

215

22-50-215

Console Mast Cover

217

22-50-217

HP Wire Harness - Console Mast

219

22-50-219

Main Wire Harness - Console Mast

221

22-50-221

HP Wire Harness - Frame

223

22-50-223

Main Wire Harness - Frame

225

22-50-225

HP Wire Harness - Frame Rear

227

22-50-227

HP Wire Harness - Rear Handle Bar

233

22-50-233

Left Sidecase

235

22-50-235

Right Sidecase

239

22-50-239

Sidecase Bolt Kit

241

22-50-241

Rear Left Lower Sidecase

243

22-50-243

Rear Left Upper Sidecase

245

22-50-245

Rear Right Lower Sidecase

247

22-50-247

Rear Right Upper Sidecase

255

22-50-255

Rear Handle Bar

257

22-50-257

Seat Back Support

259

22-50-259

Seat Back Mount Bracket

261

22-50-261

Seat Back Adjusment Knob

263

22-50-263

Seat Back Pad

265

22-50-265

Seat Pad

267

22-50-267

Seat Mount Bracket

Summary of Contents for 500Sr

Page 1: ...5 0 0 9 0 0 S e r v i c e M a n u a l ...

Page 2: ...Diamondback Fitness will credit the Dealer s account a flat rate of US 85 for each pre authorized 5 labor claim The credit will be issued one time to correct a problem on a unit Additional labor claims can be submitted against the unit if another different problem occurs during the labor period If after working with the Diamondback Fitness Warranty Technical department a minimum of three 6 separat...

Page 3: ...harness and sensor 15 Procedure 8 Replacing the hand grip pulse sensor 15 Procedure 9 Checking replacing the brake assembly 15 Procedure 10 Checking replacing the flywheel assembly 16 Procedure 11 Checking belt alignment 16 Procedure 12 Checking replacing the belt tensioner 16 Procedure 13 Checking replacing the bottom bracket bearings 16 Procedure 14 Checking replacing the pedals 17 Procedure 15 ...

Page 4: ... without a service contract purchased through the dealer voids the Warranty Warranty Registration Warranty commitments are valid only with a completed Warranty card that is returned within 15 days from the date of purchase and includes the product serial number Registration is available at www dia mondbackfitness com Proof of purchase from Diamondback s authorized dealer will be required if the Wa...

Page 5: ...a particular purpose created hereby are limited to the same duration as the express Warranty herein Raleigh America Inc shall not be liable for any incidental or consequential damages Some states do not allow the exclusion or limitations of implied warranties incidental or consequential so the above limitations and exclusions may not apply to you Retailers and wholesale outlets for Diamondback Fit...

Page 6: ...ding numerical order Next to the drawing number we list the full DB SKU number part description and page number where you will find the exploded view of the part you have se lected When you turn to the proper page the Diamondback SKU number will be at the top and the picture 3 will show all the items that are included with that specific part If the part is to be ordered as a warranty replacement b...

Page 7: ...amondback Warranty Department to review the packing slip and items STEP 3 SENT IT If any of the item s on the packing slip have a cost greater than 0 00 a DHL EZ Return tag will be in cluded Send the return item s along with the packing slip via DHL using our DHL EZ Return tag WITH IN 45 DAYS TO EXPEDITE CREDIT WHAT IF Q What if all the items on the packing slip show a cost of 0 00 A If all the it...

Page 8: ...a work authorization number and or enter an order for the 4 necessary parts Once the servicing Diamondback Fitness dealer receives the parts he should make the necessary 5 repairs and complete the labor credit form NOTE completed forms help expedited the claim reimbursement Once the labor credit form has 6 been filled out return it to the address listed below or fax it to Diamondback Warranty at 8...

Page 9: ...on Number Date of Repair Dealer s Information Please Print Clearly Account Name Account Number Technician s Name Address Phone Number Fax Number Facility s Consumer s Information that Received Service Name Address Phone Number Contact Unit Information Model Repaired i e 500Ub Date Unit Purchased Serial Number Description of Problem Repair Performed FAX COMPLETED FORM TO 1 800 395 9548 ...

Page 10: ... s Address Service Information All fields must be filled out completely including the sales order number which replacements parts if any were ordered under Original Complaint 1st Service parts replaced 2nd Service parts replaced 3rd Service parts replaced Fill out form completely and fax to the Diamondback Fitness Warranty Department at 1 800 395 9548 Any potential unit return must meet criteria s...

Page 11: ...letely Check wall socket for power Procedure 1 1 Check AC adapter for correct output Procedure 2 2 Check input jack for power Procedure 3 3 Check wiring harness Procedure 4 4 Replace console Procedure 5 5 Keys Not Responding No changes when keys are depressed Check user s programming See owner s manual 1 Check wiring harness Procedure 4 2 Run console test program See test program instructions 3 Re...

Page 12: ...See owner s manual 1 Check wiring harness Procedure 4 2 Check brake assembly Procedure 9 3 Replace console Procedure 5 4 Hand Grip Pulse Heart Rate Problem Erratic heart rate reading too low too high or not working at all Moisten hands lightly and retry 1 Check results with another user 2 Check hand pulse wire harness Procedure 7 3 Check hand grip pulse sensors Procedure 8 4 Replace the console Pr...

Page 13: ...re 13 2 Check crank arms Procedure 14 3 Check to see if all moving components spin freely 4 Check belt alignment Procedure 10 5 Check belt tensioner Procedure 11 6 Check brake assembly Procedure 9 7 Pedal Slipping Sudden resistance change in pedals under higher resistance and or RPM Check belt alignment Procedure 10 1 Check belt tensioners Procedure 11 2 Clean Pulley surface and replace belt 3 ...

Page 14: ... the back of the input jack 4 Touch the two test leads to these connection points being sure to make contact with metal The voltmeter should read between 10 and 20 DC Volts 5 Procedure 4 Checking wiring harness Remove the sidecases from the unit Procedure 15 1 Inspect all the connecting points and that the pins are correctly inserted into the plugs 2 Visually inspect each wiring harness for cuts b...

Page 15: ...ure 8 4 to check connection of wire harness to the sensor Procedure 8 Replacing the hand grip pulse sensor Remove the Phillips screw on the bottom of the handlebar 1 Unplug the two connectors on the back of the hand grip pulse sensor 2 Remove the hand grip pulse sensor 3 Reverse the process for installation 4 Note Be careful while putting the screw back on not to pinch the wire harness Procedure 9...

Page 16: ...the belts and pulleys for slipping d Adjusting for proper tension 2 The belt tensioner should be centered on the belt while pedaling and holding it taut a Raising the tension by tighten the bolt at the end the tensioner spring pulling the tensioner Tight b en the bolt one turn at a time until the proper tension is reached Procedure 12 Checking replacing the belt tensioner Checking the belt tension...

Page 17: ...ngs so they fit securely within the i frame Secure the C Ring clip into place just beyond this second bearing j Install the sidecases k Install the crank arms making sure to tighten the crank bolts or nuts to at least 450 kg cm of l torque Procedure 14 Checking replacing the pedals Pedal inspection 1 Check that the pedals are firmly tightened to the crank arms a Spin the pedals with your hand The ...

Page 18: ...cedure 16 Removing Replacing the sidecase Remove the bolts from the crank arms 1 Use a standard bicycle crank puller to remove the crank arms 2 Remove the Phillips head screws from the sidecases 3 Reverse the process for installation 4 ...

Page 19: ...d then display an N The Up and Down keys can be use to a toggle between an N and a Y If the Enter key is pressed while the N is on the display nothing will change b If the Enter key is pressed while the Y is on the display the model setting will change to UR Age c will rest to 35years the Weight will reset to 155lbs the Custom Trainer profile will reset to its de fault profile see section 11 3 4 f...

Page 20: ...ere is an RPM signal detected the RPMs will be displayed in the RPM display Otherwise b will be displayed If a HR device is engaged it will display the current HR in the Pulse display Otherwise will be c displayed Perform Brake Motor Test When the Enter key is pressed after the RPM and Pulse test enter the 11 Brake test It will increase the resistance from level 1 to level 16 and back down to leve...

Page 21: ... with the memory if it finds a problem it will display RAM NOT OK Press the Enter key Display Test The Alphanumeric window will show the message DISPLAY TEST Then it will start its 6 activity as below All the LEDs turn on at once including the segments and messages in the Main Display and Al a phanumeric Display All LEDs will turn off In the Main LCD everything will turn off only the Messages will...

Page 22: ... the console will return to Idle Mode d Units Setup B When Enter is pressed on this menu choice the Alphanumeric will display ENGLISH or METRIC 1 depending on the setting of the console The Up Down keys can then be used to scroll between the two If Enter is pressed while METRIC is shown on the display the console will be set to use metric units 2 kg km for all distance speed and weight displays If...

Page 23: ... Idle Mode Note A Reset to Factory Defaults will always return the console to sound on Reset to Factory Defaults E When Enter is pressed on this menu choice the message display will show FACTORY RST NO 1 Use the Up Down keys to scroll between YES and NO 2 If Enter is pressed on the YES choice the console will reset all memory locations to factory defaults 3 The model setting will change to UR Age ...

Page 24: ...24 500Ub Wiring Diagram ...

Page 25: ...25 900Ub Wiring Diagram ...

Page 26: ...26 500Sr 900Sr Wiring Diagram ...

Page 27: ...over 139 22 50 139 Left Sidecase 141 22 50 141 Right Sidecase 143 22 50 143 Crank Insert 145 22 50 145 Main Sidecase Bolt Kit 147 22 50 147 Leveling Caps 149 22 50 149 Transport Wheels 151 22 50 151 Front Stabilizer 153 22 50 153 Rear Stabilizer 157 22 50 157 Left Crank Arm 159 22 50 159 Right Crank Arm 161 22 50 161 Crank Arm Hex Bolt 163 22 50 163 Flywheel 165 22 50 165 Brake Assembly 167 22 50 ...

Page 28: ...500Ub Explo ...

Page 29: ...oded Drawing ...

Page 30: ...30 22 50 101 Console Assembly 500Ub 500Sr Console assembly Screw M5 x 10mm 1 4 1 2 Description Quantity Item Number ...

Page 31: ...31 22 50 103 Handle Bar Assembly 500Ub Handle Bar Assembly 1 1 Description Quantity Item Number ...

Page 32: ...32 22 50 105 HP Sensors 500Ub Sr 900Ub HP Sensor Screw M3 x 20mm 2 2 1 2 Description Quantity Item Number ...

Page 33: ...33 22 50 107 HR Wire Harness Handle Bar 500Ub HR Wire Harness Handle Bar 1 1 Description Quantity Item Number ...

Page 34: ...34 22 50 109 Console Mast 500Ub Console Mast 1 1 Description Quantity Item Number ...

Page 35: ...35 22 50 111 Water Bottle Set 500Ub Sr 900Ub Water bottle Cage Screws M4 x 14mm 1 1 2 1 2 3 Description Quantity Item Number ...

Page 36: ...36 22 50 113 Console Mount Covers 500Ub Sr Right Console Mount Cover Left Console Mount Cover Screws M3 x 14mm Screws M5 x 14mm 1 1 3 2 1 2 3 4 Description Quantity Item Number ...

Page 37: ...37 22 50 115 Handle Bar Covers 500Ub Top Handle Bar Cover Bottom Handle Bar Cover Screws M5 x 25mm Screws M3 x 14mm 1 1 4 2 Description Quantity Item Number ...

Page 38: ...38 22 50 117 Console Mount Bracket 500Ub Sr 900Ub Sr Console Mount Bracket Screws M5 x 10mm 1 4 1 2 Description Quantity Item Number ...

Page 39: ...39 22 50 119 Main Wire Harness Console Mast 500Ub 900Ub Main Wire Harness Console Mast 1 1 Description Quantity Item Number ...

Page 40: ...40 22 50 121 Main Wire Harness Frame 500Ub Main Wire Harness Frame 1 1 Description Quantity Item Number ...

Page 41: ...41 22 50 123 Seat Post 500Ub Description Quantity Item Number ...

Page 42: ...42 22 50 125 Seat Slide Adjuster 500Ub Seat Support Locking Bracket End Cap 1 1 2 1 2 3 Description Quantity Item Number ...

Page 43: ...43 22 50 127 Seat Slide Knob 500Ub Knob Flat Washer 14 3 x 25 x 2T 1 1 1 2 Description Quantity Item Number ...

Page 44: ...44 22 50 129 Saddle 500Ub Saddle 1 1 Description Quantity Item Number ...

Page 45: ...45 22 50 131 Seat Post bushing 500Ub Seat Post Bushing 1 1 Description Quantity Item Number ...

Page 46: ...46 22 50 133 Seat Post Cover 500Ub Seat Post Cover 1 1 Description Quantity Item Number ...

Page 47: ...47 22 50 135 Seat Pin Assembly 500Ub Seat Pin Assembly 1 1 Description Quantity Item Number ...

Page 48: ...48 22 50 137 Console Mast Cover 500Ub Console Mast Cover 1 1 Description Quantity Item Number ...

Page 49: ...49 22 50 139 Left Sidecase 500Ub 900Ub Left Sidecase 1 1 Description Quantity Item Number ...

Page 50: ...50 22 50 141 Right Sidecase 500Ub 900Ub Right Sidecase 1 1 Description Quantity Item Number ...

Page 51: ...51 22 50 143 Crank Arm Insert 500Ub Sr 900Ub Sr Crank Arm Insert 1 1 Description Quantity Item Number ...

Page 52: ...52 22 50 145 Main Sidecase Bolt Kit 500Ub 900Ub Screw M4 x 50 Screw 3 16 x 3 4 5 6 1 2 Description Quantity Item Number ...

Page 53: ...53 22 50 147 Leveling Caps 500Ub Sr Leveling Cap Screw 3 16 x 3 4 2 2 1 2 Description Quantity Item Number ...

Page 54: ...54 22 50 149 Transport Wheels 500Ub Sr Transport Wheel Screw M3 x 8 2 2 1 2 Description Quantity Item Number ...

Page 55: ...55 22 50 151 Front Stabilizer 500Ub Front Stabilizer 1 1 Description Quantity Item Number ...

Page 56: ...56 22 50 153 Rear Stabilizer 500Ub Rear Stabilier 1 1 Description Quantity Item Number ...

Page 57: ...57 22 50 157 Left Crank Arm 500Ub Sr Left Crank Arm 9 16 1 1 Description Quantity Item Number ...

Page 58: ...58 22 50 159 Right Crank Arm 500Ub Sr Right Crank Arm 9 16 1 1 Description Quantity Item Number ...

Page 59: ...59 22 50 161 Crank Arm Hex Bolt 500Ub 900Ub Hex Bolt M8xP1 0x20L 2 1 Description Quantity Item Number ...

Page 60: ...60 22 50 163 Flywheel Assembly 500Ub Flywheel Assembly with mounting brackets Screw M5 x 10mm 1 6 1 2 Description Quantity Item Number ...

Page 61: ... 500Ub 900Ub Bolt M6 x 16mm Lock Washer Flat Washer 6 x 13 x 1 Brake Assembly Flat Washer 8 x 19 x 2 Spacer Adjustment Bolt M6 x 63mm Bolt M8 x 22mm Hex Nuts M6 2 2 2 1 1 1 1 1 2 1 2 3 4 5 6 7 8 9 Description Quantity Item Number ...

Page 62: ...62 22 50 167 Drive Pulley Assemble 500Ub Permanent Magnet Drive Pulley Axle Bolt M8 x 12mm 1 1 1 3 1 2 3 4 Description Quantity Item Number ...

Page 63: ...63 22 50 169 Drive Belt 500Ub 900Ub Drive Belt J6 1059 1 1 Description Quantity Item Number ...

Page 64: ...64 22 50 171 BB Bearing Kit 500Ub C Clip 17 x 65 Wavy Washer Flat Washer C Clip 40 x 65 Bearings 6203 RS 1 1 1 2 2 1 2 3 4 5 Description Quantity Item Number ...

Page 65: ...00Ub Sr 900Ub Sr Idler Assembly Bolt M6 x 40mm Spring Bracket 14 x 30 Spring Bolt M5 x 10 T Spacer 9 x 5 x 6 5 Bolt M8 x 16 T Spacer 13 7 x 8 2 x 5 5 Flat Washer 1 1 1 1 3 1 1 3 1 1 2 3 4 5 6 7 8 9 Description Quantity Item Number ...

Page 66: ...66 22 50 175 Speed Sensor 500Ub Sr 900Ub Sr Speed Sensor with Wires Bracket Screw 1 1 1 1 2 3 Description Quantity Item Number ...

Page 67: ...67 22 90 177 Input Jack 500Ub 900Ub Input jack 1 1 Description Quantity Item Number ...

Page 68: ...68 22 50 179 Hanble Bar Adjustment Knob 500Ub 900Ub Knob Bolt M7 x 30mm Sleeve Lock Washer Flat Washer Bracket 1 1 1 2 2 1 1 2 3 4 5 6 Description Quantity Item Number ...

Page 69: ...69 22 50 181 Console Back Panel 500Ub Sr 900Ub Sr Console Back Panel Screw M5 x 10mm 1 4 1 2 Description Quantity Item Number ...

Page 70: ...70 22 50 281 Pedals Straps PR 500Ub Sr Right Pedal Strap Left Pedal Strap 1 1 1 2 Description Quantity Item Number ...

Page 71: ...71 22 09 354 AC Adapter 500Ub Sr 900Ub Sr AC Adapter 9V 1Amp 1 1 Description Quantity Item Number ...

Page 72: ...81 22 50 181 Console Back Panel 203 22 50 203 Console Mast 209 22 90 209 Handle Bar Endcaps 211 22 50 211 Foam Grips 215 22 50 215 Console Mast Cover 217 22 50 217 HP Wire Harness Console Mast 219 22 50 219 Main Wire Harness Console Mast 221 22 50 221 HP Wire Harness Frame 223 22 50 223 Main Wire Harness Frame 225 22 50 225 HP Wire Harness Frame Rear 227 22 50 227 HP Wire Harness Rear Handle Bar 2...

Page 73: ...e 281 22 50 281 Pedals Straps 283 22 50 283 Brake Assembly 285 22 50 285 Flywheel 289 22 50 289 Front Stabilizer 291 22 50 291 Rear Stabilizer 293 22 50 293 BB Bearing Set 295 22 50 295 Seat Slide Bushing Set 297 22 50 297 Seat Mount Bracket Bushing 354 22 09 354 AC Adapter 185 22 50 185 Assembly Hardware Kit 900 22 50 900 Owner s manual 104 105 106 70 107 108 109 110 111 112 113 71 ...

Page 74: ...500Sr Explod ...

Page 75: ...ded Drawing ...

Page 76: ...76 22 90 161 Crank Arm Hex Nut 500Sr 900Sr Hex Nut M10xP1 25x10T 2 1 Description Quantity Item Number ...

Page 77: ...77 22 50 168 Drove Pulley Assemble 500Sr Permanent Magnet Drive Pulley Spacer Axle Bolt M8 x 12mm 1 1 1 1 3 1 2 3 3 4 Description Quantity Item Number ...

Page 78: ...78 22 90 169 Drive Belt 500Sr 900Sr Drive Belt J6 960m m 1 1 Description Quantity Item Number ...

Page 79: ...79 22 50 177 Input Jack 500Sr 900Sr Input Jack 1 1 Description Quantity Item Number ...

Page 80: ...80 22 50 203 Console Mast 500Sr Console Mast w Foam Grips Endcaps 1 1 Description Quantity Item Number ...

Page 81: ...81 22 90 209 Handle Bar Endcap 500Sr 900Sr Endcaps 4 4 Description Quantity Item Number ...

Page 82: ...82 22 50 211 Foam Grip 500Sr Foam Grip 2 1 Description Quantity Item Number ...

Page 83: ...83 22 50 215 Console Mast Cover 500Sr Console Mast Cover 1 1 Description Quantity Item Number ...

Page 84: ...84 22 50 217 HP Wire Harness Console Mast 500Sr 900Sr HP Wire Harness Console Mast 1 1 Description Quantity Item Number ...

Page 85: ...85 22 50 219 Main Wire Harness Console Mast 500Sr 900Sr Main Wire Harness Console Mast 1 1 Description Quantity Item Number ...

Page 86: ...86 22 50 221 HP Wire Harness Frame 500Sr 900Sr HP Wire Harness Frame 1 1 Description Quantity Item Number ...

Page 87: ...87 22 50 223 Main Wire Harness Frame 500Sr 900Sr Main Wire Harness Frame 1 1 Description Quantity Item Number ...

Page 88: ...88 22 50 225 HP Wire Harness Frame Rear 500Sr 900Sr Hp Wire Harness Frame Rear 1 1 Description Quantity Item Number ...

Page 89: ...89 22 50 227 HP Wire Harness Rear Handle Bar 500Sr 900Sr Description Quantity Item Number ...

Page 90: ...90 22 50 233 Left Sidecase 500Sr 900Sr Left Sidecase 1 1 Description Quantity Item Number ...

Page 91: ...91 22 50 235 Right Sidecase 500Sr 900Sr Right Sidecase 1 1 Description Quantity Item Number ...

Page 92: ...92 22 50 239 Sidecase Bolt Kit 500Sr 900Sr Screw M4 x 40mm Screw 3 16 x 3 4 13 12 Description Quantity Item Number ...

Page 93: ...93 22 50 241 Rear Left Lower Sidecase 500Sr 900Sr Rear Left Lower Sidecase 1 1 Description Quantity Item Number ...

Page 94: ...94 22 50 243 Rear Left Upper Sidecase 500Sr Rear Left Upper Sidecase 1 1 Description Quantity Item Number ...

Page 95: ...95 22 50 245 Rear Right Lower Sidecase 500Sr 900Sr Rear Right Lower Sidecase 1 1 Description Quantity Item Number ...

Page 96: ...96 22 50 247 Rear Right Upper Sidecase 500Sr 900Sr Rear Right Upper Sidecase 1 1 Description Quantity Item Number ...

Page 97: ...97 22 50 255 Rear Handle Bar 500Sr Rear Handle Bar Assembly 1 1 Description Quantity Item Number ...

Page 98: ...98 22 50 257 Seat Back Support 500Sr 900Sr Seat Back Support End Cap 1 1 1 2 Description Quantity Item Number ...

Page 99: ...99 22 50 259 Seat Back Mount Bracket 500Sr Seat Back Mount Bracket Bushing 1 1 1 2 Description Quantity Item Number ...

Page 100: ...100 22 50 261 Seat Back Adjustment Knob 500Sr 900Sr Seat Back Adjustment Knob 1 1 Description Quantity Item Number ...

Page 101: ...101 22 50 263 Seat Back Pad 500Sr Seat Back Pad 1 1 Description Quantity Item Number ...

Page 102: ...102 22 50 265 Seat Pad 500Sr Seat Pad 1 1 Description Quantity Item Number ...

Page 103: ...103 22 50 267 Seat Mount Bracket 500sr Seat Mount Bracket End Cap 1 4 1 2 Description Quantity Item Number ...

Page 104: ...104 22 50 269 Seat Slide Frame 500Sr Seat Slide Frame Front Bushing Rear Bushing 1 1 1 1 2 3 Description Quantity Item Number ...

Page 105: ...105 22 50 271 Seat Slide Adjustment Knob 500Sr Seat Slide Adjustment Knob 1 1 Description Quantity Item Number ...

Page 106: ...106 22 50 273 Seat Tube 500Sr Seat Tube 1 1 Description Quantity Item Number ...

Page 107: ... 500Sr 900Sr Brake Assembly Bolt M6 x 16mm Flat Washer 6 x 13 x 1 Lock Washer Adjustment Bolt M6 x 63mm Bolt M8 x 22mm Hex Nuts M6 Spacer Flat Washer 8 x 19 x 2 1 2 2 2 1 1 2 1 1 1 2 3 4 5 6 7 8 9 Description Quantity Item Number ...

Page 108: ...108 22 50 285 Flywheel Assembly 500Sr Flywheel Assembly with mounting brackets Screw M5 x 10mm 1 6 1 2 Description Quantity Item Number ...

Page 109: ...109 22 50 289 Front Stabilizer Bar 500Sr Front Stabilizer Bar 1 1 Description Quantity Item Number ...

Page 110: ...110 22 50 291 Rear Stabilizer Bar 500Sr Rear Stabilizer Bar 1 1 Description Quantity Item Number ...

Page 111: ...111 22 50 293 BB Bearing Set 500Sr Bearings 6203 RS Flat Washer Wavy Washer C Clip 2 1 1 1 1 2 3 4 Description Quantity Item Number ...

Page 112: ...112 22 50 295 Seat Slide Bushings 500Sr Front Bushing Rear Bushing 1 1 1 2 Description Quantity Item Number ...

Page 113: ...113 22 50 297 Seat Mount Bracket Bushing 500Sr Bushing 1 1 Description Quantity Item Number ...

Page 114: ...22 90 129 Saddle 131 22 90 131 Seat Post Bushing 135 22 90 135 Seat Pin Assembly 137 22 90 137 Console Mast cover 139 22 50 139 Left Sidecase 141 22 50 141 Right Sidecase 143 22 50 143 Crank Insert 145 22 50 145 Main Sidecase Bolt Kit 147 22 90 147 Leveling Caps 149 22 90 149 Transport Wheels 151 22 90 151 Front Stabilizer 153 22 90 153 Rear Stabilizer 157 22 90 157 Left Crank Arm 159 22 90 159 Ri...

Page 115: ...115 Exploded Drawing Number DB Part Number Description Page No 354 22 09 354 AC Adapter 183 22 90 183 Assembly Hardware Kit 900 22 90 900 Owner s Manual 900Ub Parts List Continued 71 ...

Page 116: ...900Ub Explo ...

Page 117: ...oded Drawing ...

Page 118: ...118 22 90 101 Console Assembly 900Ub 900Sr Console Screw M5 x 10mm 1 4 1 2 Description Quantity Item Number ...

Page 119: ...119 22 90 103 Handle Bar Assembly 900Ub Handle Bar Assembly 1 1 Description Quantity Item Number ...

Page 120: ...120 22 90 107 HP Wire Harness Handle Bar 900Ub HP Wire Harness 1 1 Description Quantity Item Number ...

Page 121: ...121 22 90 109 Console Mast 900Ub Console Mast 1 1 Description Quantity Item Number ...

Page 122: ...122 22 90 113 Console Mount covers 900Ub 900Sr Left Console Mount Cover Right Console Mount Cover Screws M3 x 14mm Screws M5 x 14mm 1 2 3 2 1 2 3 4 Description Quantity Item Number ...

Page 123: ...123 22 90 115 Handle Bar Covers 900Ub Top Handle Bar Cover Screws M5 x 25mm Bottom Handle Bar Cover Screws M3 x 14mm 1 4 1 2 1 2 3 4 Description Quantity Item Number ...

Page 124: ...124 22 90 123 Seat Post 900Ub Seat Post 1 1 Description Quantity Item Number ...

Page 125: ...125 22 90 127 Seat Slide Knob 900Ub Knob Flat Washer 14 3x25x2t 1 1 1 2 Description Quantity Item Number ...

Page 126: ...126 22 90 129 Saddle 900Ub Saddle 1 1 Description Quantity Item Number ...

Page 127: ...127 22 90 131 Seat Post Bushing 900Ub Seat Post Bushing 1 1 Description Quantity Item Number ...

Page 128: ...128 22 90 135 Seat Pin Assembly 900Ub Seat Pin Assembly 1 1 Description Quantity Item Number ...

Page 129: ...129 22 90 137 Console Mast Cover 900Ub 900Sr Console Mast Cover 1 1 Description Quantity Item Number ...

Page 130: ...130 22 90 147 Leveling Caps 900Ub 900Sr Leveling Cap Screw 3 16 x3 4 2 2 1 2 Description Quantity Item Number ...

Page 131: ...131 22 90 149 Transport Wheels 900Ub 900Sr Transport Wheel Screw M5 x 12mm 2 4 1 2 Description Quantity Item Number ...

Page 132: ...132 22 90 151 Front Stabilizer 900Ub Front Stabilizer 1 1 Description Quantity Item Number ...

Page 133: ...133 22 90 153 Rear Stabilizer 900Ub Rear Stabilizer 1 1 Description Quantity Item Number ...

Page 134: ...134 22 90 157 Left Crank Arm 900Ub 900Sr Left Crank Arm 9 16 1 1 Description Quantity Item Number ...

Page 135: ...135 22 90 159 Right Crank Arm 900Ub 900Sr Right Crank Arm 9 16 1 1 Description Quantity Item Number ...

Page 136: ...136 22 90 167 Drive Pulley Assemble 900Ub Bolt M8 x 12mm Axle Drive Pulley Permanent Magnet 3 1 1 1 1 2 3 4 Description Quantity Item Number ...

Page 137: ...137 22 90 171 BB Bearing Kit 900Ub Bearing 6004RS Flat Washer Wavy Washer C Clip 2 1 1 1 1 2 3 4 Description Quantity Item Number ...

Page 138: ...138 22 90 173 Front Stabilizer Endcaps 900Ub Front Stabilizer Endcap 2 1 Description Quantity Item Number ...

Page 139: ...139 22 50 220 Main Wire Harness Frame 900Ub Main Wire Harness Frame 1 1 Description Quantity Item Number ...

Page 140: ...140 22 90 281 Pedals Straps PR 900Ub 900Sr Left Pedal Strap Right Pedal Strap 1 1 1 2 Description Quantity Item Number ...

Page 141: ...141 ...

Page 142: ...22 90 203 Console Mast 209 22 90 209 Handle Bar Endcaps 211 22 90 211 Foam Grips 213 22 90 213 Water Bottle Set 217 22 50 217 HP Wire Harness Console Mast 219 22 50 219 Main Wire Harness Console Mast 221 22 50 221 HP Wire Harness Frame 223 22 50 223 Main Wire Harness Frame 225 22 50 225 HP Wire Harness Frame Rear 227 22 50 227 HP Wire Harness Rear Handle Bar 233 22 50 233 Left Sidecase 235 22 50 2...

Page 143: ...t Slide Roller Kit 281 22 90 281 Pedals Straps 283 22 50 283 Brake Assembly 285 22 90 285 Flywheel 289 22 90 289 Front Stabilizer 291 22 90 291 Rear Stabilizer 293 22 90 293 BB Bearing Set 295 22 90 295 Front Stabilizer Endcaps 354 22 09 354 AC Adapter 185 22 90 185 Assembly Hardware Kit 900 22 90 900 Owner s Manual 161 162 140 107 163 164 165 166 167 71 ...

Page 144: ...900Sr Explod ...

Page 145: ...ded Drawing ...

Page 146: ...146 22 90 105 HP Sensors 900Sr Sensor Screw M3 x 20 2 2 1 2 Description Quantity Item Number ...

Page 147: ...147 22 90 168 Drive Pulley Assemble 900Sr Drive Pulley Spacer Axle Bolt M8 x 12mm Permanent Magnet 1 1 1 3 1 Description Quantity Item Number ...

Page 148: ...148 22 90 203 Console Mast 900Sr Console Mast w Foam Grips Endcaps 1 1 Description Quantity Item Number ...

Page 149: ...149 22 90 211 Foam Grips 900Sr Foam Grip 2 1 Description Quantity Item Number ...

Page 150: ...150 22 90 213 Water Bottle Set 900Sr Bottle Bottle Holder Clip Screw M4 x 20 1 1 2 2 1 2 3 4 Description Quantity Item Number ...

Page 151: ...151 22 90 243 Rear Left Upper Sidecase 900Sr Rear Left Upper Sidecase 1 1 Description Quantity Item Number ...

Page 152: ...152 22 90 247 Rear Right Upper Sidecase 900Sr Rear Right Upper Sidecase 1 1 Description Quantity Item Number ...

Page 153: ...153 22 90 255 Rear Handle Bar 900Sr Rear Handle Bar Assembly 1 1 Description Quantity Item Number ...

Page 154: ...154 22 90 259 Seat Back Mount Bracket 900Sr Seat Back Mount Bracket Bushing 1 2 1 2 Description Quantity Item Number ...

Page 155: ...155 22 90 263 Mesh Seat Bac 900Sr Mesh Seat Back 1 1 Description Quantity Item Number ...

Page 156: ...156 22 90 265 Seat Pad 900Sr Seat Pad 1 1 Description Quantity Item Number ...

Page 157: ...157 22 90 267 Seat Mount Bracket 900Sr seat Mount Bracket 1 1 Description Quantity Item Number ...

Page 158: ...158 22 90 269 Seat Slide Frame 900Sr Seat slide frame Seat locking Mech installed cover intalled Roller Assy installed 1 1 1 8 1 2 3 4 Description Quantity Item Number ...

Page 159: ...159 22 90 271 Seat Slide Ajustment Lever 900Sr Lever Locking Nut M8 Locking Pin Flat Washer Hex Nut Spring Bolt 1 1 1 1 1 1 1 1 2 3 4 5 6 7 Description Quantity Item Number ...

Page 160: ...160 22 90 273 Seat Track 900Sr Seat Track Seat Positioning Track Bolt M5 x 14mm Bolt M5 x 25mm Bolt M8 x 20mm Flat Washer Seat Track Stop 1 1 3 4 4 4 4 1 2 3 4 5 6 7 Description Quantity Item Number ...

Page 161: ...161 22 90 275 Seat Slide Adjustment Lever Cover 900Sr Cover Bolt 1 3 1 2 Description Quantity Item Number ...

Page 162: ...r Kit 900Sr Roller Tension Axle Shaft Sleve Flat Washer 8x25x2t Hex Nut M8 Hex Nut M14 Flat Washer 14 3x25x2t Flat Washer 8x16x2t Bolt M8 x 16mm Bolt M8 x 40 8 4 4 4 4 4 4 8 4 4 1 2 3 4 5 6 7 8 9 10 Description Quantity Item Number ...

Page 163: ...163 22 90 285 Flywheel Assembly 900Sr Flywheel Assembly with mounting brackets Screw M5 x 10mm 1 6 1 2 Description Quantity Item Number ...

Page 164: ...164 22 90 289 Front Stabilizer 900sr Front Stabilizer 1 1 Description Quantity Item Number ...

Page 165: ...165 22 90 291 Rear Stabilizer 900Sr Rear Stabilizer 1 1 Description Quantity Item Number ...

Page 166: ...166 22 90 293 BB Bearings 900Sr Bearings 6004RS Flat Washer Wavy Washer C Clip 2 1 1 1 1 2 3 4 Description Quantity Item Number ...

Page 167: ...167 22 90 295 Front Stabilizer Endcaps 900Sr Front Stabilizer Endcap 2 1 Description Quantity Item Number ...

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Diamondback 500Sr, Service Manual

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