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POWER  MAX  II  INSTRUCTION  MANUAL

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Troubleshooting

Problem: Grinder bit has become stuck onto the motor shaft

Solution 1: Loosen set screws and push the bit as far down the shaft as possible. Most
often the shaft above where the bit was mounted crusts with glass debris, coolant, hard
water residue, etc. Using a small piece of fine steel wool or scrubby, polish the end of the
shaft all the way down to where the bit rests.
Solution 2: If you can push the bit down as above, but you notice that there is a burr or scar
on the round side of the motor shaft caused by the set screw in the wrong position (it appears
as a small ring cut into the shaft), you will need to polish it out. This can often be done by
using the same steel wool mentioned above, but occasionally it requires stronger abrasives.
Be very careful here! You only want to remove the scar, you do not want to make the shaft
smaller. It may be necessary to use very fine grit emery cloth or sandpaper here. But again,
be very careful, the motor shaft can be easily damaged. Once the scar is polished out,
remove the bit. Clean both the bit and shaft and use  lubricant. Never tighten the bit to the
round side of the motor shaft.
Solution 3:  If the bit is still stuck, use a plumbers helper or vice grip to remove the bit. If further
assistance is necessary, call DTI toll free at (800) 937-9593 for tech support or to obtain a
Return  Authorization Number and further instructions to send your machine in for repair.

Additional Parts and Accessories

ITEM

ITEM NUMBER

WORK SURFACE GRID

289

UNIVERSAL FACE SHIELD

DM0750

STEP-UP WORK SURFACE

DM0720

EASY-ON FOOTSWITCH

FS0420

MAX SPLASH GUARD

P203

GRINDER MOTOR 110V/220V

P216/P216A

GRINDER CAPACITOR 110V/220V

P221/P221A

SUPER SPONGE REPLACEMENTS

66SUPER

1/4” FAST BIT

GH0230

1/4” STANDARD BIT

GH0600

3/4” FAST BIT

GH0360

3/4” STANDARD BIT

GH0350

1” FAST BIT

GH0290

1” STANDARD BIT

GH0410

ANGLED BIT

GH0300

REDUCING BIT

GH0310

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