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SPECIFIC SAFETY RULES

1. 

Always use a DiamaPro Systems 

dust shroud. 

Shrouds protect opera-

tor from broken wheel fragments. 

2. 

Accessories must be rated for at 

least the speed recommended on 

the tool warning label. 

Wheels and 

other accessories running over rated 

speed can fly apart and cause injury. 

3. 

Do not let the tool come in con-

tact with live wire.  

Contact with a 

“live” wire will make exposed metal 

parts of the tool “live” and shock the 

operator. 

4. 

Always use safety glasses or gog-

gles. Ordinary eye or sun glasses 

are NOT safety glasses.

5.

 Check the wheel carefully for 

cracks or damages before opera-

tion. 

Replace cracked or damaged 

wheel immediately. Run the tool (with 

guard) at no load for about a minute, 

holding tool away from others. If 

wheel is flawed, it will likely separate 

during this test. 

6. 

Only use with  DiamaPro Systems 

5” cup wheels and abrasives.

7

. Be careful not to damage the 

spindle, the flange (especially the 

installing surface) or the outer 

flange. 

Damage to these parts could 

result in wheel breakage.

8. 

NEVER use tool with wood cutting 

blades or other saw blades. 

Such 

blades when used on a grinder fre-

quently kick and cause loss of control 

leading to personal injury. 

9. 

Hold the tool firmly. 

10

. Keep hands away from rotating 

parts. 

11. 

Make sure cord is clear of wheel. 

Do not wrap cord around your arm 

or wrist. If control of tool is lost, cord 

may become wrapped around you 

and cause personal injury. 

12. 

Make sure the wheel is not con-

tacting the workpiece before the 

switch is turned on.

13. 

Before using the tool on an 

actual workpiece, let it run for 

a while. 

Watch for vibration or 

wobbling that could indicate poor 

installation or a poorly balanced 

wheel. 

14. 

Use the specified surface of the 

wheel to perform the grinding. 

15. 

Watch out for flying sparks.

 Hold 

the tool so that sparks fly away from 

you and other persons or flamma

-

ble materials. 

16. 

Do not leave the tool running.

 

Operate the tool only when hand-

held. 

17. 

Do not touch the workpiece im-

mediately after operation; it may 

be extremely hot and could burn 

your skin.

18. 

ALWAYS wear proper apparel 

including long sleeve shirts. 

Leather gloves and shop aprons 

to protect skin from contact with 

hot grindings. 

19. 

Use of this tool to grind or 

sand some products. Paints and 

wood could expose user to dust 

containing hazardous substanc-

es. Use appropriate respiratory 

protection.

20. 

Must use with DiamaPro Hepa 

Filtered Dust Collector

DO NOT let comfort or familiarity with product (gained from repeated use) 

replace strict adherence to grinder safety rules. If you use this tool unsafely or 

incorrectly, you can suffer serious personal injury. 

SAVE THESE INSTRUCTIONS

WARNING: MISUSE or failure to follow the safety rules stated in this 

instruction manual may cause serious personal injury. 

n

 Maintenance & Daily Care.

CAUTION:

Always be sure that the tool is 

switched off and unplugged before 

attempting to perform inspection and 

maintenance.

1. The tool and its air vents have to 

be kept clean. Regularly clean the 

tool’s air vents, or whenever the 

vents start to become obstructed. 

2. Make sure all screws are properly 

tightened.

3. Regularly check if the cord insula-

tion is broken.

n

 Effective and safe grinding & 

sanding operation. 

• 

Always hold the tool firmly with 

one hand on housing and the 

other on the side handle. Turn the 

tool on and then apply the wheel 

or disc to the workpiece. 

•  Operating the tool while removing 

the wheel guard is forbidden. 

1. Do not place too much pressure on 

the tool. Excessive strength could 

damage the tool engine and abra-

sive wheel due to overload.

n

 Replacing carbon brushes. 

1. Remove and check the carbon 

brushes regularly. Replace when 

the tool sparks or wears down with 

5-7mm left. 

2. Both carbon brushes should be re-

placed at the same time. Use only 

DiamaPro Systems brushes.

3. Please send this tool to DiamaPro 

Systems’ authorized service center 

to replace or be repaired by an 

experienced technician. 

CAUTION:

Be sure to reinstall the knob after 

inserting new carbon brush. 

After replacing brushes, plug in the 

tool and break in brushes by running 

tool with no load for ~10min. If the 

tool is not working well, ask your local 

DiamaPro Systems service center for 

repair. 

To maintain product SAFETY & 

RELIABILITY, repairs and other 

maintenance or adjustment should 

be performed by DiamaPro Systems 

Authorized or Factory service cen-

ters, always using DiamaPro Systems 

replacement parts. 

Summary of Contents for HGX-5

Page 1: ...HGX 5 5 Hand Grinder INSTRUCTION MANUAL READ BEFORE OPERATING www DiamaProSystems com 470 977 2323 ...

Page 2: ...Assembly Dustband Bearing PT608 2RST Bearing Sleeve Break Wind Ring Cross Groove Disc Head Self Tapping Thread ST3 9x70 Stator Assembly Casing Carbon Brush Coil Spring Cross Groove Disc Head Self Tapping Thread ST2 9x10 Carbon Brush Holder Capacitor 0 22uf Cross Groove Disc Head Self Tapping Thread ST4 2x14 Cable Pressing Plate Back Cover Switch Push Rod Push Rod Spring Switch Block Switch Speed C...

Page 3: ...d 26 Failure to follow proper use guide lines will result in void of warranty GENERAL SAFETY TOOLS For All Tools WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury Warning The body of the machine may get warm after extended use If this occurs turn off the machine and let it cool down to avoid...

Page 4: ...ng sleeve shirts Leather gloves and shop aprons to protect skin from contact with hot grindings 19 Use of this tool to grind or sand some products Paints and wood could expose user to dust containing hazardous substanc es Use appropriate respiratory protection 20 Must use with DiamaPro Hepa Filtered Dust Collector DO NOT let comfort or familiarity with product gained from repeated use replace stri...

Page 5: ...or removing grinding wheel CAUTION When using an abrasive cut off wheel be sure to use only the supplied wheel guard inner flange and outer flange designed for use with cut off wheels 1 Mount the inner flange onto the spindle Fit the wheel disc on the inner flange and screw the outer flange onto the spindle Fig 3 2 To tighten the outer flange press the shaft lock firmly so that the spindle cannot ...

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