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16

Tool Application Guide

Tool

Attachment To

Machine

Task

Surface Material

Grinding Stones

(See FIG. 14)

See Current Product

Catalog for Part

Numbers of these

Items.

Accessory Disk and

Wooden Wedges

(Section 4.1)

Light Grinding of Rough Areas

Available In Different Silicon Carbide “Grit” Sizes, such as:

TSC-10 Coarse Grit:

 Maximum material removal, General grinding & removal

of trowel marks, high spots, and rough sections of concrete.  Life 4-10 hours.

TCS-24 Medium Grit:

 Lower material removal rate, Finer finish grinding of

concrete, and rough grinding of Terrazzo and other stone type.  Life 6 – 10

hours.

TCS-80 Fine Grit:

 Still lower material removal rates. For polishing of concrete

and medium grinding on Terrazzo and stone type floors.  Life 8 – 20 hours.

(The larger the number, the finer the grain structure, and the smoother the

surface material finish, and the longer the grinding stone life)

Concrete

Terrazzo

Other Stone Types

Diamond

Segment Blocks

(See FIG. 15)

See Current Product

Catalog for Part

Numbers of these

Items.

Accessory Disk and

Wooden Wedges

(Section 4.2)

Remove High Spots, Trowel & Rain Marks, Paints, Sealers & Mastics, Uneven
Joints, Aggressive Grinding of Large Rough Areas, Removal of epoxies, paints

and many thin film coatings, or Final Preparation for new coating.

Available In Different “Grit” Sizes:

GB-10 General Purpose, GB-20 Abrasive Materials

GB-30 Epoxy & Non-Abrasive Materials.

Removal Rates: Up to five (5) times the material removal rate of Coarse

Grinding Stones.

Life: Up to 15 times the life of Grinding Stones.

Concrete

Terrazzo

Other Stone Types

Tungsten

Carbide Blocks

(FIG. 16, FIG. 17,

FIG. 18)

Accessory Disk and

Wooden Wedges

(Section 4.3)

Removal of Thick Paint Coatings, Not Recommended for Thin (< 5 mil) Films

of Materials.  Not Recommended for adhesive, rubber deposits and mastics

which have a tendency to extrude or smear rather than “shear” loose from the

floor surface – however water or a water / sand mixture can be added on the

surface to reduce this problem.

Concrete, Epoxy,

Coatings, & Mastics

Scarifier Wheels

(FIG. 27, FIG. 28)

See Current Product

Catalog for Part

Numbers of these

Items.

Accessory Disk and

Wooden Wedges

(Section 4.4)

Remove Fiberglass, Ice, Oil-Dry, Foam-Fill Packing Material & Floor Buildups.

Lightly Texture Surface.

Star Wheel

: Hardened Carbon Steel material.  For removal of thin coatings

and encrusted accumulations of material. Cleaning concrete of asphalt

surfaces.  Removing thick build-up of grease, paint, and some resins.  Light

scarifying before application of coatings or sealer.  Creates a swept, or

“broomed” type of finish.

Beam Wheel

: Medium duty, for concrete and asphalt scarifying.  De-scaling

steel decks.  Removing thick material build-up of grease, paint, and some

resins.  Twice the life, near the same cost as a star wheel.

Tungsten Carbide Wheel

: Heavy Duty asphalt or concrete scarifying, or de-

scaling of steel decks.  10 times the life of a star wheel.

Concrete, and Tile

Wire Brushes

(FIG. 26)

Accessory Disk and

Wooden Wedges

(Section 4.5)

Light Scarifying & cleaning.

Notes: Should be rotated end for end in accessory disk every hour to avoid the
wire taking a set (flat wire will bend in one direction).  External weight added to

machine will NOT normally increase production rates, but only accelerate the

wire brush wear rates.

Concrete, Asphalt,

Steel, and Tile

Diamond Disks

(FIG. 25)

See Current Product

Catalog for Part

Numbers of these

Items.

Adapter Plates

(Section 4.6)

Remove High Spots, Trowel & Rain Marks, Paints, Sealers & Mastics, Uneven
Joints, Aggressive Grinding of Large Rough Areas, Removal of epoxies, paints

and many thin film coatings, or Final Preparation for new coating.

Available In Different “Grit” Sizes and 10 or 20 Diamond Segments (per disk):

TDGH-10C for Cured Concrete (10 Segments)
TDGH-20C for Cured Concrete (20 Segments)

TDGH-20A for Asphalt or Abrasive Surfaces (20 Segments)

Removal Rates: Up to five (5) times the material removal rate of Grinding

Stones.

Life: Up to 15 times the life of Grinding Stones.

Concrete

Terrazzo

Other Stone Types

Scrubbing Pads

(FIG. 19)

Tool Holder Pad

(Section 4.7)

Remove mildew, rust, or discoloration from concrete, clean concrete forms,

strip scale and rust from steel plate surfaces, remove fins or marks on

underlayment materials.

Concrete, Steel

Summary of Contents for F60000

Page 1: ...____________ Serial Number _______________ Engine Motor Serial No _______________ Purchase Date _______________ This Document Supersedes All Earlier Dated Documents 0A7796 February 5 2001 Printed in U...

Page 2: ...Spanish 7 10 Parts Identification English and Spanish 11 English Language Section SAFETY WARNINGS DO s DO NOT s 12 13 Specifications Power Sources 14 Unit Dimensions 15 Tool Application Guide 16 Pre...

Page 3: ...iangle Tri ngwulo De Advertencia Wear Eye Protection Usar Gafas De Protecci n Wear Head Protection Usar Casco De Protecci n Wear Breathing Protection Usar M scara De Protecci n The Use Of Ear Protecti...

Page 4: ...Peligroso Pay Extreme Attention To The Care And Protection Of The Machine Before Starting Up Ponga Extrema Atenci n Al Cuidado Y Preparaci n De La M quina Antes De Ponerla En Marcha Remove Tools From...

Page 5: ...IS MACHINE OPERATOR MAY BE EXPOSED TO A NOISE LEVEL EQUAL OR SUPERIOR TO 85 dB A ATENCION RIESGO DE DA O AUDITIVO EN CONDICIONES NORMALES DE UTILIZACI N EL OPERADOR DE ESTA M QUINA PUEDE ESTAR EXPUEST...

Page 6: ...on Top Of Adjustable Handle Quantity 1 All Models P N 189732 Decal Target LB 1 00 Location Front Of Gearbox Cover 1 Rear Of Adjustable Handle 1 Top RH of Adjustable Handle 1 Quantity 3 All Models P N...

Page 7: ...7...

Page 8: ...8...

Page 9: ...9...

Page 10: ...10...

Page 11: ...l Standard Equipment for Gas Model Z Weight Tray FIG 12 AA Weight Tray Hardware With Optional Weight Kit FIG 12 BB Weight Box With Optional Weight Kit FIG 12 CC Hold Down Bolts Weight Box FIG 12 DD We...

Page 12: ...nly in well ventilated areas DO instruct bystanders on where to stand while the machine is in operation DO establish a training program for all operators of this machine DO clear the work area of unne...

Page 13: ...vicinity of anything that is flammable Sparks could cause a fire or an explosion DO NOT operate this machine while under the influence of drugs or alcohol DO NOT operate this machine with any of the...

Page 14: ...Rubber Grips Dust Port 3 0 76 2 mm Outside Diameter will accept 3 76mm Inside Dia Flex Hose Tires Wheels 8 Diameter Bore Semi Pneumatic Steel Wheel with Roller Bearings Grease Fitting Axle Diameter Z...

Page 15: ...5 0 88 9 Water Tank Height G 1 50 3 8 Grind To Wall Front and Side H 41 9 106 5 Transport Height Maximum Note 2 J 10 2 25 8 Front Height K 11 0 27 9 Disk Diameter L 22 2 56 4 Grinding Width M 11 200 2...

Page 16: ...s Scarifier Wheels FIG 27 FIG 28 See Current Product Catalog for Part Numbers of these Items Accessory Disk and Wooden Wedges Section 4 4 Remove Fiberglass Ice Oil Dry Foam Fill Packing Material Floor...

Page 17: ...tch set in the OFF position and disconnected from the power source before performing any maintenance Let the machine cool down 1 Check the engine air cleaner hose clamps Tighten as required 2 Tension...

Page 18: ...Nylon mesh Impregnated with Silicon Carbide For information contact your Dealer Depth of Cut Maximum See Section 4 Tool Installation Application Maximum material Size N A Nominal Operating Weight See...

Page 19: ...conductors and overcurrent protection shall have an ampere rating equal to or greater than the motor full load current According to the National Electrical Code if the branch circuit has two or more...

Page 20: ...ill begin to rotate q Before starting the engine verify that the engine does NOT exceed 20 degrees angle of inclination when the unit is in operation WARNING Run the machine only if the grinding heads...

Page 21: ...e High Spots Trowel Rain Marks Paints Sealers Mastics Uneven Joints Aggressive Grinding of Large Rough Areas Removal of epoxies paints and many thin film coatings or Final Preparation for new coating...

Page 22: ...t is only 3 8 1 2 10 12 mm from the ground Notes If machine starts to vibrate and shake try removing external weight from the machine If the vibration continues move the axle into the E2 position See...

Page 23: ...te For rough surfaces the engine speed engine RPM s should remain as low as possible As soon as the surface begins to become smooth the engine speed can be increased but running the engine at full thr...

Page 24: ...fill engine with the recommended oil type See the engine operation manual for the oil fill location and proper oil level Note that the required oil capacity will be slightly larger because of the volu...

Page 25: ...to plug the holes in the gearbox 2 Mount the Weight Tray Z using the Weight Tray Attaching Hardware AA supplied in the kit Four Capscrews Lockwashers and Washers 3 Install the Weight Bars DD into the...

Page 26: ...cket Assembly with the hose barb fitting toward the rear of the machine 7 Take the free end of the Water Tank Hose and slide a Hose Clamp QQ 4 loosely over the hose Route the hose through the side of...

Page 27: ...ARTS LIST LISTA DE PIEZAS Parts List Callout Designation ITEM The Item Number Shown On The Diagram QTY The Quantity only at this location This the total quantity used throughout the entire diagram is...

Page 28: ...28 Diagram 1 Final Assembly Group 1 5 hp Electric...

Page 29: ...p Dust Port 1 23 177801 Gearbox Cover Weldment 1 24 187051 Decal Dual Trac 3 Not Shown 25 052130 Decal Target 2 Not Shown 26 177857 Decal Oper Instr 1 Not Shown 27 176223 Decal Warning Guards In Place...

Page 30: ...30 Diagram 2 Final Assembly Group 11 hp Honda Gas...

Page 31: ...2 19 139741 Capscrew Hex Hd M12 x 1 75 x 30mm 6 20 139742 Locknut Fiber M12 x 1 75 8 21 177946 Lift Bail 2 22 167661 Capscrew Hex Hd M12 x 1 75 x 120mm 2 23 166194 Spacer Lift Frame 2 24 020080 Key S...

Page 32: ...32 Diagram 3 Handle Group 1 5 hp Electric...

Page 33: ...nnector 312 Terminal Ring 2 15 167703 Wire Connector 25 Female Quick Connector 4 16 177885 Electrical Cord SO SOW 12 3 x 33 Inches 1 Parts List Callout Designation ITEM The Item Number Shown On The Di...

Page 34: ...P N DESCRIPTION QTY 1 Handle Assembly Target Gas 1 2 177786 Adjustable Handle Weldment 1 3 139568 Grip Handle 2 4 177836 Choke Cable Modified 1 5 177797 Cable Assembly Engine Throttle Modified 1 6 167...

Page 35: ...35 Notes Parts List Callout Designation ITEM The Item Number Shown On The Diagram QTY The Quantity only at this location This the total quantity used throughout the entire diagram is not...

Page 36: ...36 Diagram 5 Motor Group 1 5 hp Electric...

Page 37: ...Fiber M10 x 1 50 4 7 020063 Key Square 188 x 1 50 Lg 1 8 176222 Nut Jam hex Hd M10 x 1 50 1 9 177884 Capscrew Hex Hd M10 x 1 50 x 70mm Full Thread 1 10 030931 Pulley w SS 3V3 00 875 Bore w SS Incl It...

Page 38: ...38 Diagram 6 Engine Group 11 hp Honda...

Page 39: ...1 15 177868 Switch Box Weldment 1 16 163688 Capscrew Hex Hd M6 x 1 0 x 16mm 2 17 139745 Locknut Fiber M6 x 1 0 2 18 CLIP Included With Honda Engine 1 19 172315 Capscrew Hex Hd M5 x 0 8 x 16mm 1 20 176...

Page 40: ...40 Diagram 7 Gearbox Assembly All Models...

Page 41: ...Capscrew Hex Hd M8 x 1 25 x 20mm 19 21 177738 Roll Pin 375 Dia x 2 50 3 22 177835 Top Gearbox Cover 1 23 177874 Lubrication Port Cover 1 24 020784 Lockwasher Split 250 Dia 1 25 139761 Capscrew Hex Hd...

Page 42: ...42 Diagram 8 Water Tank Kit Optional P N 177855 Complete Kit...

Page 43: ...mpletely installed Do Not remove the Dust Port Weldment Diagram 1 Item 19 or Diagram 2 Item 29 even if it must be temporarily held in place with its attaching hardware b Make sure that the Valve Item...

Page 44: ...t Tray Weldment 1 3 177811 Weight Box Weldment 1 Max Capacity 18 Bars Item 5 4 167478 Capscrew Hex Hd M8 x 1 25 x 25mm 6 5 180418 Bar Weight 6 5 Lbs each 9 6 177890 Washer Flat 1 50 OD x 406 ID x 062...

Page 45: ...TEM P N DESCRIPTION QTY 1 177861 Adapter Kit Diamond Disk Item 2 5 7 8 1 2 177887 Diamond Disk Adapter 2 3 020743 Washer Flat 375 Dia 6 4 020786 Lockwasher Split 375 Dia 6 5 048740 Capscrew Hex Hd 375...

Page 46: ...65 Cutter Wheel Spacer 1 2 OD 2 6 020767 Washer Flat 625 Dia SAE 12 Note Depending on their thickness 2 washers Item 6 could be required on one end of each row of cutters If the washers are thicker th...

Page 47: ...65 Cutter Wheel Spacer 1 2 OD 2 6 020767 Washer Flat 625 Dia SAE 12 Note Depending on their thickness 2 washers Item 6 could be required on one end of each row of cutters If the washers are thicker th...

Page 48: ...2 177862 Cutter Wheels Bracket 1 3 020354 Capscrew Hex Hd 312 18UNC x 2 50 2 4 020197 Locknut Fiber 3125 18UNC 2 5 177864 Cutter Wheel Spacer 5 8 OD 2 6 020767 Washer Flat 625 Dia SAE 10 7 177830 TC C...

Page 49: ...ten Carbide 1 4 Screw Flat Socket Head 20 x 1 75 Lg 1 5 020195 Locknut Fiber 20UNC 1 6 177823 Kit Complete Tungsten Carbide Cutter 1 Includes 6 Blocks 6 Tungsten Carbide Cutters Hardware Installation...

Page 50: ...50 Diagram 15 Wiring Diagram 1 5hp Electric Model...

Page 51: ...tive S N 323831 on 16November 1999 Supersedes all above Instructions Rev 3 Operating Instructions Parts List Dated 04January2000 Added Isometric Parts List to Document Supersedes all above Instruction...

Page 52: ...netvigator com Target Japan Korea Taiwan 1803 36 Oyama Machi Machida Shi Tokyo 194 0212 Japan Phone 8142 797 0212 FAX 8142 798 7515 E mail fwnh9794 mb infoweb ne jp Target Australia New Zealand Dembi...

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