Dhollandia DH-LSP Series
DH-LSP.05 Operation Manual Download Page 26

25

 

DHOLLANDIA 

8

 

LOAD CHARTS AND CORRECT LOADING PROCEDURES 

 

NOTICE 

 

Tail lifts are NOT

 

designed to LIFT / LOWER weights corresponding to their 

maximum rated capacity 

over the 

entire

 surface 

of the platform. The maximum rated capacity is valid at a certain distance or 

center point of maximum load 

behind the vehicle 

body. Behind that point marked on the platform, the maximum safe working load diminishes according to the load charts below. 

 

When LIFTING, the tail lift is normally protected against overload by the pressure relief valve in the hydraulic circuit. Most of 
overload events and resulting damage happen when LOWERING loads. 

 

 

 

The 

maximum rated capacity

 is the maximum weight that the tail lift can carry under the following best possible circumstances:

 

 

the center  of  gravity  of the 

load

  stands  no further than  the  designated center  point  of  maximum load  of  the 

tail lift

marked on the platform surface, and 

 

the load stands mid-point between the lift arms, and is at equal distance from both platform sides. 

 

 

 

 

WARNING 

 

Overloading and improper loading and unloading of the tail lift will put the operator and bystanders at great risk of serious bodily 
injury or death. Such conditions will also cause premature wear and damage to the tail lift, or failure of the tail lift. 

 

Therefore it is essential that the operator respects the maximum rated capacity and follows the loading instructions and the 
load chart with great care. 

 

DHOLLANDIA disclaims liability for all personal bodily injury and / or property damage that results from overloading practices. 

 

NOT OK 

NEVER  position 
the  load    at  the 
outboard 
platform edge. 

OK 

ALWAYS 
position  the  load 
as 

close 

as 

possible  to  the 
rear 

of 

the 

vehicle,  near  the 
inboard  platform 
edge. 

OK 

ALWAYS  position 
the  load  mid-point 
between  the  lift 
arms. 

NOT OK 

NEVER load on one 
side of the platform 
only . 

Or limit load to 50% 
of  maximum  rated 
capacity. 

Summary of Contents for DH-LSP Series DH-LSP.05

Page 1: ...Belgium Tel 32 0 9 349 06 92 Fax 32 0 9 349 09 77 e mail info dhollandia be website www dhollandia com DH LSP van tail lifts OPERATION MANUAL Read the manual in its entirety before operating the tail...

Page 2: ...Safe operator position 19 7 5 Instructions for working at loading docks 21 7 6 Recommended daily pre trip inspection 22 7 7 Importance of preventative maintenance 24 8 LOAD CHARTS AND CORRECT LOADING...

Page 3: ...lift Contact your national DHOLLANDIA distributor See page 3 for contact info NOTICE DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury whi...

Page 4: ...erty damage that results from operating a tail lift that has been modified from the original design without explicit written approval from the manufacturer DHOLLANDIA disclaims liability for any perso...

Page 5: ...sported on the vehicle it is fitted to within the limits of the load chart in compliance with the operator instructions and safety instructions described in this manual WARNING Improper use of the tai...

Page 6: ...atform is tilted open 90 degrees from the vertical travel position to a horizontal work position Main details and terminology see next page On the lift frame On the hydraulic cylinders In the pump uni...

Page 7: ...LIFT LOWER the platform and its load 5 Lift cylinders L R 2 hydraulic cylinders used to LIFT LOWER the lift arms the platform and its load 6 Tilt cylinder hydraulic cylinder mounted at the rear face...

Page 8: ...7 DHOLLANDIA 1 2 2 3 11 3b Bottom view 4 4 5 6 7 8 5 8 2 3 1 3a 3 9 10...

Page 9: ...er while the tail lift is stowed in its travel position 3e Cart stops usually 2 load restraint flaps mounted just near the outboard platform edge Depending on options chosen the cart stops feature a m...

Page 10: ...9 DHOLLANDIA 9 1 2 2 11 3a Bottom view 10 4 4 5 6 7 8 5 8 2 1 3 3a 3 3b 3c 3d 3b 3c 3d 3e 5 9...

Page 11: ...t regulations EN12195 and EN12642 Code XL Ask DHOLLANDIA for further advice Pressure relief valve standard Safety device integrated in the pump unit enabling the manufacturer and the installer of the...

Page 12: ...Protection of toes and feet against crushing and sheering 1 min compulsory The tail lift standard EN1756 1 and DHOLLANDIA s fitting manuals provide a number of solutions to prevent the operator from c...

Page 13: ...eans above have variable efficiency depending on the direction of approach and the light conditions e g bright sunlight versus night darkness DHOLLANDIA strongly recommends a combination of 2 or 3 mea...

Page 14: ...AND WARNING LABELS IN THIS SECTION AND THE ENTIRE MANUAL before and while operating the tail lift WARNING To avoid serious bodily injury or death the operator must use appropriate work clothes NEVER...

Page 15: ...ed with mechanical or hydraulic stabilizing legs deploy these before opening the platform Ensure that the stabilizing legs are positioned on solid even ground In case of soft terrain sand gravel solid...

Page 16: ...tail lift with unauthorized control units will increase risk of serious bodily injury or death to the operator or any bystanders Limit the operation of the tail lift to one single operator Operation o...

Page 17: ...ift in the open position ALWAYS close and secure the doors of the vehicle stow the tail lift in its travel position and switch OFF the main battery disconnect switch in the external control box if so...

Page 18: ...mmarized in a product video that can be viewed online at For LSP http www dhollandia com uservideo LSP CE 2018 01 For LSPZ foldable http www dhollandia com uservideo LSPZ CE 2018 01 Make sure you revi...

Page 19: ...m Ensure at all times that nobody stands under or within reach of the moving platform and its load WARNING The operator or other persons approaching too close to these danger zones risk serious bodily...

Page 20: ...both operator s feet to a predetermined position on the platform The operator must use extreme caution when using platform mounted foot controls to avoid falling from the platform ALWAYS maintain 3 p...

Page 21: ...external control box It is prohibited to bypass or modify any of the safety features of the tail lift If connection of the power to the external control box does not deactivate external controls stop...

Page 22: ...acity of the tail lift Beware not to overload A minimum section of 150mm of the platform point must cover the loading dock When loading or unloading the loading floor of the vehicle might lower or ris...

Page 23: ...in the material and welds Make sure the bolts of the mounting plates to the chassis are tightened Make sure all pivot pins are properly locked and secured Visually inspect the general condition of the...

Page 24: ...m several times with all available control units Use the operation manual for guidance Make sure all movements occur smoothly and quietly without jerking motion or unusual noises During LIFT and CLOSE...

Page 25: ...will drop in free fall without any possibility to stop the fall by means of the regular controls Note examples of additional means are additional securing of the platform lock if available or securin...

Page 26: ...int of maximum load of the tail lift marked on the platform surface and the load stands mid point between the lift arms and is at equal distance from both platform sides WARNING Overloading and improp...

Page 27: ...middle between the 2 lift arms this is near the middle of the open platform 3e For van tail lifts with narrow lift arms the center point of maximum load is situated in the middle between the 2 lift a...

Page 28: ...the tail lift Pay attention to avoid concealed overload situations as shown in examples below Serious bodily injury or death may result from failure to abide by these warnings XXXX EXAMPLE NEVER let...

Page 29: ...at first glance Further use of an overloaded or damaged platform can caput the operator and bystanders at great risk of serious bodily injury and death Forklift access is allowed only when the platfor...

Page 30: ...g products The automatic tilt incorporates a memory the pitch of the platform set by the operator upon opening the platform is automatically repeated upon every new LIFT cycle off the ground This pitc...

Page 31: ...pensate for deflection before load is put on platform WARNING If the platform is CLOSED when situated below vehicle floor level this can cause severe damage to the tilt cylinders Further use of a tail...

Page 32: ...formation or contact your national DHOLLANDIA distributor See page 3 for contact info The most popular models are outlined below If your tail lift is equipped with a different style of control box con...

Page 33: ...ty point also the functions OPEN CLOSE 4 Safety point applied to the side of the body to which the operator must point the transmitter in order to OPEN CLOSE the platform The safety point ensures that...

Page 34: ...safety precautions described in section 7 Any operator on the platform must stand clear of the crushing zone between the lifting platform and the rear of the vehicle floor Any operator on the ground...

Page 35: ...to operate the tail lift Failure to abide by these warnings may result in serious bodily injury or death to the operator or any bystanders NOTICE The van tail lifts are equipped with automatic tilt a...

Page 36: ...off only one of two will deactivate the tail lift but it is strongly recommended to switch off both NEVER leave the main battery disconnect switch on while tail lift is not is use Push button to swit...

Page 37: ...ain battery disconnect switch mounted near the drivers seat or both if both are available The tail lift is ready for use Observe all safety instructions and open the platform lock by turning it and pu...

Page 38: ...bilize the load via equivalent securement device LOWER the platform to the ground At the ground use the AUTOMATIC TILT to decline the platform to the ground LIFT the platform off the ground Use the AU...

Page 39: ...ground Fold the bridge plate back onto the vehicle floor Close the cart stops Make sure the platform is below the rear door bottom level and close the rear doors LIFT the platform to the vehicle floo...

Page 40: ...el can cause serious damage to the hydraulic cylinders of the tail lift Switch off the electrical power to the tail lift cabin switch or main battery disconnect switch in the external control box or b...

Page 41: ...ch on the electrical power to the tail lift cabin switch or main battery disconnect switch near the driver s seat or both if both are available The tail lift is ready for use Observe all safety instru...

Page 42: ...und At the ground use the AUTOMATIC TILT to decline the platform to the ground LIFT the platform off the ground Use the AUTOMATIC TILT to return the platform to level pitch If riding on the platform D...

Page 43: ...ice LIFT the platform off the ground Use the AUTOMATIC TILT to return the platform to level pitch Make sure you comply with load charts and instructions at all times LOWER the platform to the ground A...

Page 44: ...t back on the platform main section Engage the platform fold lock firmly LIFT the platform to the vehicle floor level before closing the platform NEVER CLOSE the platform before it is at maximum heigh...

Page 45: ...age 3 for contact info Consult the DHOLLANDIA website to view operation videos on the various types of cart stop systems http www dhollandia com US en us 101 cat 0 www dhollandia com Videos General Ro...

Page 46: ...the load is passed over it CLOSE Kick the lever into position 1 Step on the cart stop flap OAP100 VA Vertical cart stops operated by springs Cart stop flap opens to 90 OPEN MANUAL MODE Kick the lever...

Page 47: ...ly replaced Get free replacement decals from DHOLLANDIA Contact your regional DHOLLANDIA distributor See page 3 for contact info The operator should comply with all affixed safety and instructions dec...

Page 48: ...the vehicle body Always inspect the tail lift before using it DO NOT use tail lift if there are signs of bad maintenance subnormal wear or damage or if the platform surface is slippery DO NOT attempt...

Page 49: ...e rear of the vehicle Cabin switch in driver s cabin to switch electrical power to tail lift on off if so equipped For circuit breaker in tail lift battery compartment Or For main fuse in tail lift ba...

Page 50: ...rushing shearing hazard Keep feet away from moving parts Slipping hazard Tripping hazard Hazard caused by tilting objects Hazard of falling from heights MANDATORY ACTION signs Contact your regional DH...

Page 51: ...ovision lever valve creating an emergency exit Unlock Disengage the mechanical locking system Lock Engage the mechanical locking system Switch ON the electrical power Switch ON the electrical power to...

Page 52: ...orized OEM DHOLLANDIA replacement parts Consult the separate MAINTENANCE AND REPAIR MANUAL for safety instructions maintenance guidelines and troubleshooting support Lubricate the tail lift on a regul...

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