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GPC1-10000 / GPC1-16000

 OPERATION AND MAINTENANCE MANUAL 

© 2007 DH Instruments, a Fluke Company 

Page 6

 

2.2

 

SITE REQUIREMENTS 

The GPC1 system installation is affected by the other components that make up the system in which 
GPC1 is being used.  Generally, a pressure measuring reference such as a piston gauge or transfer 
standard is included. 

When selecting and preparing a site to setup a GPC1 system, the following should be considered: 

 

Bench Stability:

  GPC1 weighs about 24 kg (53 lb).  Consider its weight and that of other 

components, including possible items to be tested, when selecting a bench.  

 

Location of Other Components:

  Plan the space required and a convenient layout for the complete 

system in which GPC1 is the pressure control component.  GPC1 has a 

TEST2

 

port

 on its left rear 

side.  In order to position GPC1 to the right for right-handed access, this is where the reference is 
usually connected in a calibration system.  If necessary, as an alternative, either of the two (2) top 

TEST ports

 can also be used (see Section 2.3.4).  Select interconnecting tubing and fittings rated to 

handle the maximum pressure that will be generated.  GPC1 high pressure fittings are all DH500 
(equivalent to AE F250C, HIP HF4, etc.).  The female DH500 

TEST ports 

and 

SUPPLY port 

fittings 

are delivered with glands nuts and dummy plastic plugs installed. 

If you do not plan to use either of GPC1’s top 

TEST ports

, consider where a device or system under 

test (DUT) will be connected.  Note, however, that the top rear 

TEST1 port

 is the “clean” 

TEST port

 

(see Section 2.3.4.3).  Unused 

TEST ports

 must be plugged for operation using the DH 500 plugs 

supplied in the GPC1 interconnections kit. 

If GPC1 is to be used with a 

DHI 

RPM or PG7202 reference device, the hardware necessary for setting 

up in a standard configuration is included in the GPC1 interconnections kit (see Section 2.3.4.1). 

 

High Pressure Supply:

  Plan the high pressure supply to GPC1.  If the high pressure is being 

supplied by a 

DHI

 gas booster, interconnecting hardware to connect the booster output to GPC1 

SUPPLY port

 is included with the booster (see the gas booster Operation and Maintenance Manual).  

The GPC1 

SUPPLY port

 is DH500 female (DH500 is equivalent to AE F250C, HIP HF4, etc.). 

 

Drive Air Supply:

  Plan the PDVV drive air supply.  The maximum drive air supply is 850 kPa (120 

psi) but may be lower depending on the maximum test pressure to be adjusted (see Section 2.3.2, 
Table 2).  The drive air 

PDVV DRIVE AIR port 

is on the right, rear side of GPC1.  The connection is 

1/4 in. NPT female. 

 

System Interconnections:  

Plan the interconnections between GPC1 and other components in the 

system.  Minimizing the volume and maximizing the mass of all interconnecting elements will reduce 
pressure generation and stabilization time (see Section 2.3.4). 

 

 

ALWAYS use external tubing and fittings rated for pressures equal to or greater than the maximum 
pressure which GPC1 will be used to control. 

 

 

DH500 F fittings are delivered with disposable, orange, plastic dummy plugs installed.  These are NOT 
intended to hold high pressure.  They should be removed and replaced with appropriate fittings or 
stainless steel plugs before high pressure operation.    Each  dummy  plug  carries  a  DH500  collar.  
Remove and retain the collar for use in connecting to the fitting. 

Summary of Contents for GPC1-10000

Page 1: ...2007 DH Instruments a Fluke Company GPC1 10000 GPC1 16000 Gas Pressure Controller Operation and Maintenance Manual...

Page 2: ...and quality of its published materials however no warranty expressed or implied is provided DH Instruments disclaims any responsibility or liability for any direct or indirect damages resulting from...

Page 3: ...ECT PNEUMATIC POWER DRIVE AIR 7 2 3 3 MAKE HIGH PRESSURE GAS SUPPLY CONNECTION 8 2 3 4 MAKE HIGH PRESSURE GAS INTERCONNECTIONS 8 2 3 4 1 CONNECTING TO A DHI RPM OR PG7202 USING THE STANDARD GPC1 INTER...

Page 4: ...LET VALVE OPERATION 20 3 2 3 FINE PRESSURE ADJUSTMENT PDVV AND VALVE OPERATION 20 3 2 4 CONNECTING A DEVICE UNDER TEST DUT 21 3 2 5 PURGING LIQUIDS FROM THE DUT SYSTEM UNDER TEST 22 3 3 TYPICAL OPERAT...

Page 5: ...orize d Service Providers 30 F FI IG GU UR RE ES S Figure 1 Front Panel View 3 Figure 2 Front and Side Views with Dimensions 3 Figure 3 System Schematic 4 Figure 4 Connecting GPC1 to PG7202 or RPM 9 F...

Page 6: ...GPC1 10000 GPC1 16000 OPERATION AND MAINTENANCE MANUAL 2007 DH Instruments a Fluke Company Page IV N NO OT TE ES S...

Page 7: ...and functions FOR THOSE OF YOU WHO DON T READ MANUALS GO DIRECTLY TO SECTION 2 3 TO SET UP YOUR GPC1 THEN GO TO SECTIONS 2 4 5 and 3 1 THIS WILL GET YOU RUNNING QUICKLY WITH MINIMAL RISK OF CAUSING DA...

Page 8: ...GPC1 10000 GPC1 16000 OPERATION AND MAINTENANCE MANUAL 2007 DH Instruments a Fluke Company Page VI N NO OT TE ES S...

Page 9: ...eference pressure monitor to configure a transfer standard based calibration system GPC1 requires an external pressure supply equal to the maximum pressure to be adjusted This is usually supplied by a...

Page 10: ...a 120 psi Operating Temperature Range 10 to 35 C Weight 24 kg 53 lb Dimensions 21 5 cm H x 30 cm W x 53 5 cm D 8 5 in x 11 8 in x 21 1 in Pressure Range GPC1 16000 0 to 110 MPa 16 000 psi GPC1 10000 0...

Page 11: ...and adjust pressure Figure 1 Front Panel View 1 3 2 OVERALL DIMENSIONS Figure 2 Front and Side Views with Dimensions 1 PDVV drive air test gas pressure gauge 2 PDVV piston position indicator 3 Test in...

Page 12: ...EST INLET SET regulator 6 TEST1 port rear top 7 TEST2 port left lateral 8 TEST3 port front top 9 DRAIN port right lateral 10 Test liquid collection sump 11 Sump filter not shown 12 TEST INLET valve 13...

Page 13: ...GPC1 Parts List DESCRIPTION PART GPC1 16000 or GCP1 16000 Hydrocarbon free version or GPC1 10000 or GPC1 10000 Hydrocarbon free version 401800 or 401801 402200 or 402201 ACCESSORIES INCLUDING 1 Mat T...

Page 14: ...2 3 4 3 Unused TEST ports must be plugged for operation using the DH 500 plugs supplied in the GPC1 interconnections kit If GPC1 is to be used with a DHI RPM or PG7202 reference device the hardware n...

Page 15: ...re summarized in Table 2 Since the flow requirements are very low and cleanliness of the gas is important the supply is usually regulated Nitrogen or instrument grade air from a compressed air bottle...

Page 16: ...all connections have been properly tightened see Section 2 4 5 Ensure that the GPC1 TEST INLET SET regulator is fully backed off and the INLET valve is closed see Section 2 4 1 DH500 F fittings are d...

Page 17: ...RE INTERCONNECTIONS GPC1 is delivered with an interconnections kit see Section 2 1 2 Table 1 This kit is designed to provide a standard connection to a DHI RPM or PG7202 see Section 2 3 4 1 It is conf...

Page 18: ...return from the system to which it is connected For this purpose GPC1 is equipped with an inclined manifold that serves as a liquid sump see Figure 5 A DRAIN port is provided at the low point so that...

Page 19: ...directly with clean gas from the SUPPLY port and exhausted away from the port Do not break the TEST1 port connection under pressure If unclean gas is present in GPC1 flowing out the TEST1 port will co...

Page 20: ...e Section 2 4 5 Ensure that the GPC1 TEST INLET SET regulator is fully backed off and the INLET valve is closed see Section 2 4 1 2 4 2 ADJUST INLET PRESSURE This section assumes that the GPC1 system...

Page 21: ...ference and or device under test should begin to increase If the pressure does not increase possible explanations are The TEST INLET SET regulator has not been properly adjusted see Section 2 4 2 Ther...

Page 22: ...3 Drain purge the GPC1 sump regularly to remove any contaminants that may have entered the system from the supply gas or devices connected to GPC1 see Section 3 2 5 Put the PDVV plunger in the START p...

Page 23: ...high pressure gas circuit Of course GPC1 will remain hydrocarbon free only so long as hydrocarbons are not introduced from an external source To maintain a hydrocarbon free GPC1 only connect devices...

Page 24: ...GPC1 10000 GPC1 16000 OPERATION AND MAINTENANCE MANUAL 2007 DH Instruments a Fluke Company Page 16 N NO OT TE ES S...

Page 25: ...ose and counter clockwise CCW to open A WHITE dot on the handle body indicates the valve s current open close position The TEST INLET SET regulator 5 and TEST INLET gauge 4 are used to set the supply...

Page 26: ...gulator 6 TEST1 port rear top 7 TEST2 port left lateral 8 TEST3 port front top 9 DRAIN port right lateral 10 Test liquid collection sump 11 Sump filter not shown 12 TEST INLET valve 13 Fast and slow P...

Page 27: ...void accidental overpressure The PDVV can then be used for the final pressure adjustment at the maximum pressure see Section 3 2 3 With the INLET valve 5 closed use the INLET SET regulator 4 and the I...

Page 28: ...n the system connected to GPC1 Use caution in opening the TEST INLET valve and always check the TEST INLET pressure gauge before doing so see Section 2 4 2 3 2 3 FINE PRESSURE ADJUSTMENT PDVV AND VALV...

Page 29: ...vented The plunger is returned to minimum end of stroke position by a spring The PDVV plunger is usually set to the desired position at the start of a calibration or test The PDVV valves generate pres...

Page 30: ...is as follows Connect the DUT to the appropriate GPC1 TEST port or to a test port on the external system to which GPC1 is connected see Sections 3 2 4 2 3 4 3 Set the TEST INLET SET regulator see Sect...

Page 31: ...ntenance and repair services for GPC1 are offered by DHI Authorized Service Providers see Section 6 2 Table 4 GPC1 is a sophisticated pressure setting and adjusting instrument with advanced features a...

Page 32: ...or liquid vapor Repeat steps through until there is no evidence of liquid in the gas that vents through the DRAIN port Figure 9 Drain Port Location 4 3 CLEANING REPLACING PDVV DRIVE AIR FILTER ELEMENT...

Page 33: ...esent The filter may be replaced completely cleaned by back flushing or disassembled and the filter element cleaned or replaced To disassemble the filter body open the body by unscrewing the filter bo...

Page 34: ...GPC1 10000 GPC1 16000 OPERATION AND MAINTENANCE MANUAL 2007 DH Instruments a Fluke Company Page 26 N NO OT TE ES S...

Page 35: ...alone Isolate leak to OUTLET valve or PDVV valve s by checking if pressure continues to decrease when PDVV is in minimum end of stroke position Replace or repair valve s if qualified to do so 3 1 3 2...

Page 36: ...GPC1 10000 GPC1 16000 OPERATION AND MAINTENANCE MANUAL 2007 DH Instruments a Fluke Company Page 28 N NO OT TE ES S...

Page 37: ...rive pressure to the PDVV actuator causing the PDVV plunger to move forward compressing the high pressure gas and increasing the test pressure Used to increase pressure and for fine pressure adjustmen...

Page 38: ...ue or goodwill even if DHI has been advised of the possibility thereof and regardless of whether such products are used individually or as components in other products Items returned to DHI under warr...

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