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ASSEMBLING THE ANTENNA TO THE RING 

 

The mount should be assembled and now it is time to install the antenna. We recommend two methods of lifting the 

antenna onto the post. 

SPECIAL NOTE: A 2.4m and 2.7m use a 39” ring and a 3.0m uses a 48” ring.

  

 

1

st

 Option: (On Ground: Lifting the Antenna as One Piece) 

 

The antenna will come in 4 pieces each having a color coded dot on the rib (see FIG. #9). 

NOTE: After complete 

installation you will no longer see the colored dots.

 You must take two sections of the antenna and place them on a flat 

surface face down allowing for an installer to work on attaching the numbered ribs.  The antenna must always stay in the 

crate until assembled. (see FIG. #10). Take panel one labeled 08/1 and 08/2 and attach it to panel 2 which is labeled 08/2 

on one rib and 08/3 on the other rib. Connect panel 1 with rib #2 (labeled 08/2) to panel 2 with rib #2 (labeled 08/2), 

matching the #2 on each rib of the two panels (See photos below). Install 1/4" x 3/4" bolts in all holes, finger tight. To 

allow for greater ease in aligning the templates

 we 

recommend using an alignment punch tool (See Figure #11). 

IMPORTANT: Do not force or drill any ribs to make them fit. Doing so will void your warranty and the dish will 
not perform.

 Once you have the bolts inserted into the template holes, attach the splice straps to the inside lip of the 

antenna (See FIG. #12 ). Continue on to the next panel in the same manner until finished with all panels. Now tighten all 

hardware.

 

Next lift up the antenna and have the smallest worker go underneath the dish. You will then place the ring on the 

antenna, making sure that the two pilot holes correspond. One is located next to one of the 8- ½” holes in the dish and 

other is found on one of the 8 blocks on the mount next to the ½” holes. The pilot holes are just locators for aligning the 

holes on the dish with those on the mount.  The weld on the antenna is lined up with the boom on the mount. Have the 

worker under

neath

 the antenna insert the bolts

 up through the dish. 

On the other side have another worker 

attach

 the 

rubber washer, lock washer and nut

Please do not tighten nuts at this point.

 After all bolts have been inserted have 

the work

er

 underneath come out from under the dish. If you purchased an antenna with back braces attach them now and 

tighten down all bolts. You can now lift the antenna and ring by a crane, forklift or a boom truck. This insures that no 

pressure will be put on the antenna.  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIG. #9 

 

FIG. #10 

Match 2 with 2  

 

 

 

 

 

Rib 

 

 

 

 

 

 

 

The top number represents the serial number of the antenna. 

*Example:

 In FIG. #9 you will see 4 sections with the 

top number 08. You will take all four pieces of 08 to make one complete antenna. 
Rib number. 

*Example:

 On a 4 piece 3.0m antenna the dot will have a 08 on the upper part of the dot 

(serial number) and the lower number of 1, 2, 3, 4 are the rib numbers.  

 

FIG.  #11 

 

Splice Strap 

FIG.  #12 

Alignment 

Punch 

PAGE 6 

NOTE:  

The aluminum antenna is also stamped in the lip. This number 

reflects the position of the panel. 

  

The number stamped on the rib reflects the antenna as a whole for 

bulk shipping. Each section has one rib stamped. The number will 

be the same on all ribs making it one complete antenna. 

Summary of Contents for GIBRALTER GE-MINI

Page 1: ...th pilot hole 4 FINGER TIGHT Installing the panels to the ring and installing the ribs on the panel sections DO NOT OVERTIGHTEN 5 TIGHTEN DOWN all ribs to become a solid antenna Once all panels installed 6 STRING THE ANTENNA Strings should just touch Adjust the braces so front surface is exactly flat 7 TIGHTEN DOWN ALL BOLTS Ring to antenna 8 SET FEEDHORN TO EXACT FOCAL LENGTH TO EXACT CENTER OF T...

Page 2: ...ry with the exception of the 3m having a 48 ring with eight back braces We will cover the basic installation first and address each individually as the installation requires PLEASE READ COMPLETE INSTRUCTIONS BEFORE BEGINNING INSTALLATION www dhsatellite com 4PC Sectional Antenna Gibralter GE MINI Installation Instructions PO BOX 239 600 N MARQUETTE RD PRAIRIE DU CHIEN WI 53821 PHONE 1 608 326 8406...

Page 3: ... Washers 3 8 32 Nuts Mount to Ring 2 1 2 Lock Washers 2 1 2 x 2 1 2 Bolts 2 1 2 Nuts 2 1 2 x 3 4 x 1 2 Long Brass Bushings NOTE Stainless steel or DURA CON hardware provided DURA CON is a corrosion resistant coating DURA CON Problem of thread galling is eliminated NOTE SECTIONAL ANTENNAS INCLUDE ADDITIONAL HARDWARE SEE TABLES BELOW Template Rib Hardware Sectional Antenna Size x Bolts Lock Washers ...

Page 4: ...1 8 x 2 x 2 x 30 1 2 Square Tube 1 4 x 2 x 2 x 19 Square Tube Galvanized Tin Shroud 10 1 2 x 17 3 4 Front Shroud 5 1 4 deep x 20 1 4 Long 4 1 3 4 3 8 17 32 Hole 31 1 4 1 8 x 2 x 2 Square Tube T Top Tab Top Plate Wear Plate Bottom Plate 1 2 x 23 1 2 Bottom of T Top Side 19 5 1 4 17 32 Hole 1 4 2 x 2 Square Tube 3 4 5 1 2 x 48 Sch 40 Gibralter Gemini Dual Az El Mount 3 4 1 2 3 4 Hole 2 2 18 18 1 1 4...

Page 5: ...f you decide to put the bolts in after the concrete has set you must install regular hardened bolts or cut the bottom of the J bolts We recommend the bolts be installed prior to the delivery of the mount Our people have installed both lead heads and Garonite we recommend the Garonite When installing the Gibralter Gemini stand carefully lower it over the bolts and tighten the nuts in place The gear...

Page 6: ...tach the gimball actuator clamp to the right side rear of the 2 square tube with a x 4 bolt Then take the eyebolt on the end of the actuator and put it in between the top bracket of the frame work of the ring Use a x 2 bolt and use a lock washer and nut to secure it in place This elevation actuator will be used to precisely aim the dish to the satellite you are using PAGE 5 Please see the parts li...

Page 7: ...tenna and have the smallest worker go underneath the dish You will then place the ring on the antenna making sure that the two pilot holes correspond One is located next to one of the 8 holes in the dish and other is found on one of the 8 blocks on the mount next to the holes The pilot holes are just locators for aligning the holes on the dish with those on the mount The weld on the antenna is lin...

Page 8: ...olding the panel in place while the second person attaches the back brace Remember the threaded end of the back brace should already have the nut on the threaded end about 4 4 on the threaded rod and the bent tab already installed on the ring see FIG 15 Insert the threaded rod of the back brace into the bent tab and bolt brace clip on the edge of the antenna with 3 8 x 1 bolt 3 8 nut and 3 8 lock ...

Page 9: ...ool see FIG 11 Step 3 You will notice all 8 bolts in the face of the antenna have been installed from the antenna to the ring at this point You now remove every other bolt from the face of the antenna and replace them with a feed strut Use this sequence bolt metal washer feed strut rubber washer On the backside of the dish insert a rubber washer between the dish and the ring block followed by a lo...

Page 10: ...Installation Photos Additional Help for Installing by Sections to the Ring Template Rib Block Splice Strap Alignment Punch PAGE 9 ...

Page 11: ...default the C14F collar It is best if you have discussed with your sales rep the feedhorn you are using prior to shipping so that DH Satellite can make sure you have the proper collar to mate to your feedhorn You do need to make sure your feedhorn and collar are the correct combination Take the scalar ring of the feedhorn and place it under the collar with rings pointing toward the dish Turn it un...

Page 12: ...third piece tighten evenly Attach the tri collar to the larger horseshoe collar by the 8 32 x bolts and nuts tighten down You can adjust polarity by loosening these nuts and rotating feed Finish by assembling the struts to the feed collar as shown in Figure 14 Fig 14 shows single Ku feed inserted in collar Figure 13 Figure 14 Fine Tuning the Antenna After the assembly is complete we recommend you ...

Page 13: ... edges to confirm that they are even This will confirm your dish is in perfect shape 2 Check to make sure that your feed is set to the right focal distance 3 Check that the feed is pointed precisely to the center of the dish 4 Look at all the nuts bolts to confirm that they are tight After this final inspection you should be able to install all your electronics and complete the wiring Technical Se...

Page 14: ...plete the installation You will find below our shipping policy and charges if any Notify Factory within 5 days ARO Delivery Red no charge Notify Factory 5 to 30 days ARO Regular no charge Notify Factory 31 days ARO Your cost for parts and shipping Please note we are only able to ship out from our location if notified by 12 00 PM CST Calls received after this time will ship the following business d...

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