DG Flugzeugbau DG-1000T Maintenance Manual Download Page 6

Maintenance Manual DG-1000T 

Issued: February 2008 

 

TN 1000/13 

4.7

C  Removal of the lower landing gear fork 10Fw11/1 

1.

Remove the main wheel see A. 

2.

Retract the landing gear.

Warning

: The landing gear will retract by itself when unlocked by the force of 

the gas spring! 

3.

Disassemble the gas spring from the left side of the undercarriage box see 4.5.0. 

4.

Extend the landing gear again. 

5.

Remove the 2 bolts M10 LN9037 which connect 10Fw11/1 to 10Fw10/1. 
(Mark the bolts and don’t mix them up when reassembling the parts). 

6.

Remove fork 10Fw11/1. 

D  Removal of the spring legs (parts 10Fw16 and 10Fw17) 

1.

Remove the main wheel see A. 

2.

Remove the bolts M8×62 LN9037 which connect the spring legs to the fork 
10Fw10/1. 

3.

Remove the spring legs. 

4.

If it is necessary to disassemble the spring leg to exchange a component, the 
reassembly must be done according to drawing 10Fw2 (enclosed to this 
manual). 

E  Removal of the struts 10Fw14/1 

1.

Remove the main wheel see A. 

2.

Retract the landing gear.

Warning

: The landing gear will retract by itself when unlocked by the force of 

the gas spring! 

3.

Disassemble the gas spring from the left side of the undercarriage box see 4.5.0. 

4.

Extend the landing gear again. 

5.

With TN1000/13 executed, standard from ser. no. 10-133 on:

Remove the positive locking device for the extended landing gear position. 

6.

Remove the 2 bolts M8×65 LN9037 which connect the struts to fork 10Fw10/1. 

7.

Remove the 2 bolts M8×40 LN9037 which connect the struts to the rear fork 
10Fw12/2. 

With TN1000/13 executed, standard from ser. no. 10-133 on: 

bolt M8x40 LN9037 on the right hand side and bolt M8x42 LN9037 on the left 
hand side 

8.

Remove the struts. 

Maintenance Manual DG-1000T 

Issued: February 2008 

 

TN 1000/13 

4.8

F  Removal of the front fork 10Fw10/1 

1.

Remove the baggage compartment floor and the rear cover of the 
baggage compartment. 

2.

Remove the main wheel see A. 

3.

Remove the lower fork 10Fw11/1 see  C. 

4.

Remove the spring legs see D. 

5.

Remove the struts see E. 

6.

Remove the nut M12 from the left hand side of the axle 10Fw10/2. Shift 
the axle towards the fuselage wall. Mark the head of the axis at the 
outside fuselage wall (e.g. by illuminating this area from the inside) and 
drill a dia. 24 mm hole through the fuselage wall. Insert a bolt with 
thread M8 into the head of the axle (from ser. no. 10-7 on) to pull out the 
axle through the hole. 

7.

Remove the front fork 10Fw10/1. 

G  Removal of the rear fork 10Fw12/2 

1.

Remove the main wheel see A. 

2.

Retract the landing gear.

Warning

: The landing gear will retract by itself when unlocked by the 

force of the gas spring! 

3.

Disassemble the gas spring from the left side of the undercarriage box 
see 4.5.0. 

4.

Extend the landing gear again. 

5.

Remove the 2 bolts M8×40 LN9037 which connect the struts to the rear 
fork 10Fw12/2. 

With TN1000/13 executed, standard from ser. no. 10-133 on:

bolt M8x40 LN9037 on the right hand side and bolt M8x42 LN9037 on 
the left hand side. 

6.

Remove the 2 bolts M6×24 LN9037 which connect the struts to the rear 
fork 10Fw12/2, don’t change the length of the struts and don’t mix up 
right and left strut. 

7.

Remove the nut M12 from the left hand side of the axle 10Fw12/1. Shift 
the axle towards the fuselage wall. Mark the head of the axis at the 
outside fuselage wall (e.g. by illuminating this area from the inside) and 
drill a dia. 24 mm hole (ser. no. 10-1 up to 10-6) resp. dia. 20mm (from 
ser,no. 10-7 on) through the fuselage wall. Insert a bolt with thread M8 
into the head of the axle (from ser. no. 10-7 on) to pull out the axle 
through the hole. 

8.

Remove the fork 10Fw12/2. 

Summary of Contents for DG-1000T

Page 1: ...vice TN1000 13 February 2008 6 0 3 0 4 0 6 0 10 1 19 2 1 diagram 19 enclosure 3 TN1000 15 Throttle handle in rear Cockpit Option March 2008 7 0 3 0 6 0 10 1 14 diagram 6a M 1000 02 Fin ballast tank va...

Page 2: ...ive pages continued diagram issued replaced replaced replaced 1 May 2004 2 Nov 2001 3 June 2005 4 Nov 2001 5 Nov 2001 January 2007 6 Nov 2001 January 2007 March 2008 Not valid for 10 101 and from 10 1...

Page 3: ...the undercarriage in the retracted overcentre locking position With TN1000 13 executed standard from ser no 10 133 on An additional landing gear positive locking device notch and latch at the landing...

Page 4: ...r adjusting the lock in the extended position see b by gluing slotted shims onto the stop sleeve of pushrod 5FW38 b In extended position landing gear struts over centre a max free play of ca 0 5 mm 0...

Page 5: ...dder cables for wear especially around the S tubes on the rudder pedals Worn rudder cables should be replaced see section 4 2 Check the sealing of the rudder see section 1 3 5 B Annual inspection and...

Page 6: ...l DG 1000T Issued February 2008 TN 1000 13 4 8 F Removal of the front fork 10Fw10 1 1 Remove the baggage compartment floor and the rear cover of the baggage compartment 2 Remove the main wheel see A 3...

Page 7: ...e shaft 10Fw15 3 left and 10Fw15 2 right to the fork 10Fw13 1 With TN1000 13 executed standard from ser no 10 133 on remove the locking catch lock for retracted position 9 Shift the shaft 10Fw15 3 tow...

Page 8: ...positive locking device diagram17 issued February 2008 TN1000 13 installation of the notch LG extended to 10FW12 2 Installation of the locking catch View LG retracted locking catch not engaged directi...

Page 9: ...upwards 4 Remove line 2 from the front cylinder To accomplish this press the black securing ring into the terminal nipple Push one50 ml syringe into the line 5 Remove line 2 from the rear cylinder Ins...

Page 10: ...fluid Move the cylinder into position 2 Connect the tube to the front terminal rear cylinder resp the upper terminal front cylinder Insert the other end of the tube into a container with hydraulic flu...

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