DG Flugzeugbau DG-1000T Maintenance Manual Download Page 3

Maintenance Manual DG-1000T 

Issued: March 2008 

 

ÄM1000/02 

 

0.10

 
diagrams  

Elevator control, trim 

2 Rudder 

control 

Aileron and spoiler controls in the fuselage 

Aileron and spoiler controls in the wings 

5 Tow 

releases 

6 Water 

ballast 

system 

6a Waterballast 

system 

10-10

1

, from 10-128 on 

Landing gear, hydraulic wheel brake (Version without 
nose wheel) 

Landing gear, hydraulic wheel brake (Version with nose 
wheel) 

Landing gear, non retractable 

10 

Systems for static and total pressure 

11 Placards 
12 

Landing gear control (Version without nose wheel) 

13 Powerplant 
14 Extension/retraction 

mechanism 

15 Fuel 

system 

15a 

Fuel system with automatic fuel cock 

16 Powerplant 

retaining 

cables 

17 

Landing gear positive locking device  

18 

actuation unit LG locking device, differences to diagr. 12 

19 

Throttle handle in front and rear Cockpit TN1000/15 

 

 

5EP34 

Installation plan Dräger oxygen system 

5EP50 

Installation plan ELT ACK 

5V18 

Tool for airbrake adjustment 

10FW2 

Spring leg (landing gear) 

10E102 

Wiring plan DINA1 (in aircraft log) 

10E103 Wiring 

scheme 

Encl. 1 

Download instructions for flightlog and service data from 
the DEI-NT 

Encl. 2 

Instructions for transponder installation 

Encl. 3 

Service Throttle handle in front and rear Cockpit 
TN1000/15 

 

Maintenance Manual DG-1000T 

Issued: February 2008 

 

TN 1000/13 

1.9

1.6

Undercarriage 

1.6.1

Main wheel (Version without nose wheel) 

1.6.1.1 Undercarriage control circuit 
see diagram 12 and 7 (inside landing gear box) 

In the retracted position the undercarriage is locked by an over centre device.  
In the extended position the lock is by a locking notch at pushrod 10FW38 in the rear 
cockpit and additionally by over centre locking force generated by a rubber buffer  
A gas strut reduces the retraction force and keeps the undercarriage in the retracted 
overcentre locking position. 

With TN1000/13 executed, standard from ser. no. 10-133 on:

An additional landing gear positive locking device (notch and latch at the 
landing gear struts) secures the landing gear in the extended position. 
An additional catch in the front upper area of the landing gear box secures the 
landing gear in retracted position. See diagrams 17 and 18. 

1.6.1.2 Adjustment 
a) In extended position (landing gear struts over centre) a max. free play of ca. 0.5 

mm (0.02 in.) between the notch at pushrod 10FW38 and the locking plate 
10FW35 (see detail X in diagram 12) is allowed when the landing gear handle is 
pushed forward with a force of approx. 200N (44 lbs.), measurement with main 
wheel not resting on the ground. Adjustment should be made at the rod end in 
pushrod 10FW20 at the connection to the actuating lever 10Fw15/1. 

Adjustment of the rubber buffer:

a) Screw out the rubber buffer just so far that it touched the GFRP block (L/G 
extended).
b) Retract the L/G a little and screw out the rubber buffer for another 4-4.5mm 
(.16-.18 in.). Fix in position by counter rotating the nut. 

With TN1000/13 executed, standard from ser. no. 10-133 on: 

screw out the rubber buffer for only 2 - 2.5mm (.08 -.10 in.). 
c) Sit in the front cockpit and extend the L/G. You must feel an over centre 
locking force.  
d)Retract the L/G, you must feel a strong locking force. If necessary increase the 
locking force by unscrewing the rubber buffer or decrease the locking force by 
screwing in the buffer. 

b) Overcentre lock in retracted position: 

Adjustment of the overcentre locking force inside the landing gear box is at the 
rod ends in the two pushrods 10FW14/3 at their connections to shaft 10FW13/1.  
The overcentre travel may be adjusted by changing the thickness of the stop-
blocks located at the roof of the landing gear box. 

Warning:

 If you have adjusted the overcentre locking force don’t fail to readjust 

the locking in extended position see a). 

Summary of Contents for DG-1000T

Page 1: ...vice TN1000 13 February 2008 6 0 3 0 4 0 6 0 10 1 19 2 1 diagram 19 enclosure 3 TN1000 15 Throttle handle in rear Cockpit Option March 2008 7 0 3 0 6 0 10 1 14 diagram 6a M 1000 02 Fin ballast tank va...

Page 2: ...ive pages continued diagram issued replaced replaced replaced 1 May 2004 2 Nov 2001 3 June 2005 4 Nov 2001 5 Nov 2001 January 2007 6 Nov 2001 January 2007 March 2008 Not valid for 10 101 and from 10 1...

Page 3: ...the undercarriage in the retracted overcentre locking position With TN1000 13 executed standard from ser no 10 133 on An additional landing gear positive locking device notch and latch at the landing...

Page 4: ...r adjusting the lock in the extended position see b by gluing slotted shims onto the stop sleeve of pushrod 5FW38 b In extended position landing gear struts over centre a max free play of ca 0 5 mm 0...

Page 5: ...dder cables for wear especially around the S tubes on the rudder pedals Worn rudder cables should be replaced see section 4 2 Check the sealing of the rudder see section 1 3 5 B Annual inspection and...

Page 6: ...l DG 1000T Issued February 2008 TN 1000 13 4 8 F Removal of the front fork 10Fw10 1 1 Remove the baggage compartment floor and the rear cover of the baggage compartment 2 Remove the main wheel see A 3...

Page 7: ...e shaft 10Fw15 3 left and 10Fw15 2 right to the fork 10Fw13 1 With TN1000 13 executed standard from ser no 10 133 on remove the locking catch lock for retracted position 9 Shift the shaft 10Fw15 3 tow...

Page 8: ...positive locking device diagram17 issued February 2008 TN1000 13 installation of the notch LG extended to 10FW12 2 Installation of the locking catch View LG retracted locking catch not engaged directi...

Page 9: ...upwards 4 Remove line 2 from the front cylinder To accomplish this press the black securing ring into the terminal nipple Push one50 ml syringe into the line 5 Remove line 2 from the rear cylinder Ins...

Page 10: ...fluid Move the cylinder into position 2 Connect the tube to the front terminal rear cylinder resp the upper terminal front cylinder Insert the other end of the tube into a container with hydraulic flu...

Reviews: