GUARANTEE
• ONE YEAR FULL WARRANTY •
If your DEWALT product becomes defective due to faulty materials or workmanship within 12 months of the
date of purchase, we will guarantee to replace all defective parts free of charge or, at our discretion, replace
the unit free of charge provided that:
•
The products was not misused.
•
Repairs have not been attempted by unauthorised persons.
•
Proof of purchase date is produced.
This guarantee is offered as an extra benefit and is additional to consumers statuary rights.
For the locations of your nearest authorised DEWALT repair agent, please use the appropriate telephone
number on the back of this manual. Alternatively, a list of authorised repair agents are available on the
internet at
www.2helpU.com
Page 4
DIAGRAM A
FEMALE JOINT-
WORKTOP FACE UP
DIAGRAM C
MALE JOINT -
WORKTOP FACE DOWN
DIAGRAM D
FEMALE BOLT RECESS -
WORKTOP FACE DOWN
DIAGRAM B
F
EMALE JOINT–
TRIM WORKTOP
Cut off
Point 1
Point 2
Left Hand 45° Joints
Page 9
1.
FEMALE JOINT
Refer to the diagrams on the different
joints available. For the female cut in your worktop, position the
jig as shown in diagram A
and the worktop face up with the
post formed (curved edge) towards you.
2. Insert 2 or 3 pins in the holes marked
’
♀
∡
’ .
3. Slide the jig along the length of the worktop, once the jointing
face has been cut, there will be enough length for the male
worktop to fit (minor adjustment may be necessary) see
diagram B)
4. Make sure the pins in the holes marked
’
♀
∡
’
are firmly pushed
against the front post formed edge (see diagram A)
5. Clamp the jig to the worktop checking that both pins are still
against the worktop. Make sure the clamps will not obstruct the
router path.
6. Once the cut is complete, cut off the excess (Diagram B), so
that the distance from point 1 to point 2 is equal to your
worktop width.
7.
CUTTING
Position the router in the far left side of the central
slot. Set the router to cut a depth of 10mm.
8.
IMPORTANT - Position the router in the slot and cut from
left to right, pulling the router against the edge of the slot
closest to you.
9. Remove the router, and start again from the far left of the
central slot, but increase the depth a further 10mm.
10. Follow steps
7
–
9
, until cut is complete.
11. For the final finishing cut, position the router again in the far left
side of the central slot, and set the router to cut at the full
depth of the worktop. Again, cut from left to right but apply the
pressure to the edge furthest away from you.
12.
MALE JOINT
For the male cut in your worktop, prepare the
worktop face down and turn the jig over from the face used
previously.
13. Insert 2 pins in holes marked
‘d’.
14. Refer to the page on ‘cutting to length’ on page 8 to find out
where to mark the pencil line to determine the position of the
jig along the length of the worktop.
15. Make sure the 2 pins in the holes marked
’d’
are firmly pushed
against the post formed edge (see diagram C)
16. Clamp the jig to the worktop checking that both pins are still
against the worktop. Make sure the clamps will not obstruct the
router path.
17. Follow steps 6 to 10 for cutting the worktop.
18.
FEMALE BOLT RECESSES
Take the worktop into which
you have cut the female cut and position the worktop face
down.
19. Insert 4 pins in the holes which have a symbol resembling a
worktop connector bolt recess as indicated in diagram D.
20. Make sure the 4 pins are firmly pushed against the front cut
out and the edge of the worktop (see diagram D).
21. Clamp the jig to the worktop checking that all 4 pins are still
firmly against the worktop. Make sure the clamps will not
obstruct the router path.
22. You will need a depth of 20mm for the worktop connectors. Do
not exceed 10mm per cut.
22. Cut the bolt recesses out, each time clearing the waste
material after each cut.
23.
MALE BOLT RECESSES
Take the worktop into which you
have cut the male cut and position the worktop face down.
24. Insert 4 pins in the holes which have a symbol resembling a
worktop connector bolt recess as indicated in diagram D.
Follow instructions on male bolt recesses on the page referring
to left hand 90 degree joints.
Worktop
Width
