Right Hand 45° Joints
DIAGRAM A
FEMALE JOINT-
WORKTOP FACE
DOWN
DIAGRAM C
MALE JOINT -
WORKTOP FACE UP
DIAGRAM D
FEMALE BOLT RECESS -
WORKTOP FACE DOWN
DIAGRAM B
FEMALE JOINT– TRIM
WORKTOP
Cut off
Point 1
Point 2
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1.
FEMALE JOINT
Refer to the diagrams on the different
joints available. For the female cut in your worktop, position the
jig as shown in diagram A and the worktop face down with the
post formed (curved edge) towards you.
2. Insert 2 or 3 pins in the holes marked
‘
♀
∡
’.
3. Slide the jig along the length of the worktop, once the jointing
face has been cut, there will be enough length for the male
worktop to fit (minor adjustment may be necessary) see diagram
B)
4. Make sure the pins in the holes marked
’
♀
∡
’
are firmly pushed
against the front post formed edge (see diagram A)
5. Clamp the jig to the worktop checking that both pins are still
against the worktop. Make sure the clamps will not obstruct the
router path.
6. Once the cut is complete, cut off the excess (Diagram B), so
that the distance from point 1 to point 2 is equal to your worktop
width.
7.
CUTTING
Position the router in the far left side of the
central slot. Set the router to cut a depth of 10mm.
8. IMPORTANT - Position the router in the slot and cut from
left to right, pulling the router against the edge of the slot
closest to you.
9. Remove the router, and start again from the far left of the central
slot, but increase the depth a further 10mm.
10. Follow steps 7 – 9, until cut is complete.
11. For the final finishing cut, position the router again in the far left
side of the central slot, and set the router to cut at the full depth
of the worktop. Again, cut from left to right but apply the
pressure to the edge furthest away from you.
12.
MALE JOINT
For the male cut in your worktop, prepare the
worktop face up and turn the jig over from the face used
previously.
13. Insert 2 pins in holes
‘
♂
.
14. Refer to the page on ‘cutting to length’ on page 8 to find out
where to mark the pencil line to determine the position of the jig
along the length of the worktop.
15. Make sure the 2 pins in the holes marked
’
♂
’
are firmly pushed
against the post formed edge (see diagram C)
16. Clamp the jig to the worktop checking that both pins are still
against the worktop. Make sure the clamps will not obstruct the
router path.
17. Follow steps 6 to 10 for cutting the worktop.
18.
FEMALE BOLT RECESSES
Take the worktop into which you
have cut the female cut and position the worktop face down.
19. Insert 4 pins in the holes which have a symbol resembling a
worktop connector bolt recess as indicated in diagram D.
20. Make sure the 4 pins are firmly pushed against the front cut out
and the edge of the worktop (see diagram D).
21. Clamp the jig to the worktop checking that all 4 pins are still
firmly against the worktop. Make sure the clamps will not
obstruct the router path.
22. You will need a depth of 20mm for the worktop connectors. Do
not exceed 10mm per cut.
23. Cut the bolt recesses out, each time clearing the waste material
after each cut.
.
24.
MALE BOLT RECESSES
Prepare the male worktop with the
worktop face down.
25. Insert 4 pins in the holes which have a symbol resembling a
worktop connector bolt recess as indicated in diagram D.
Follow instructions on male bolt recesses on the page referring
to right hand 90 degree joints.
Worktop
Width
Protecting the Environment
Separate Collection
This product must not be disposed of with normal household waste.
Should you find one day that your DEWALT product needs replacement, or
it is of no further use to you, do not dispose of it with household waste. Make
this product available for separate collection.
Separate collection of used products and packaging allows material to be recycled and used again. Re-use
of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.
Local regulations may provide for separate collection of electrical products
from the household, at municipal waste sites or by the retailer when you
purchase a new product.
DEWALT provides a facility for the collection and recycling of DEWALT
products once they have reached the end of their working life. To take
advantage of this service please return your product to any authorised repair
agent who will collect them on our behalf.
You can check the location of your nearest authorised repair agent at the address indicated in this manual.
Alternately, list of authorised DEWALT repair agents and full details of our after-sales service and contacts
are available on the internet at:
www.2helpU.com
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