background image

5

Important Safety Instructions for Battery Chargers

SAVE THESE INSTRUCTIONS: This manual contains important safety instructions 

for battery chargers.

  •  Before using charger, read all instructions and cautionary markings on charger, 

battery pack, and product using battery pack.

DANGER: 

Electrocution Hazard. 230 volts are present at charging terminals. Do not 

probe with conductive objects. Electric shock or electrocution may result.

WARNING:

 Shock Hazard. Do not allow any liquid to get inside charger. Electric 

shock may result.

CAUTION: 

Burn Hazard. To reduce the risk of injury, charge only D

E

WALT nickel 

cadmium rechargeable batteries. Other types of batteries may burst causing 

personal injury and damage.

CAUTION:

 Under certain conditions, with the charger plugged in to the power 

supply, the exposed charging contacts inside the charger can be shorted by foreign 

material. Foreign materials of a conductive nature such as, but not limited to, steel 

wool, aluminum foil, or any buildup of metallic particles should be kept away from 

charger cavities. Always unplug the charger from the power supply when there is no 

battery pack in the cavity. Unplug charger before attempting to clean.

  •

  DO NOT attempt to charge the battery pack with any chargers other than the 

ones in this manual.

 The charger and battery pack are specifically designed to 

work together. 

 • 

These chargers are not intended for any uses other than charging D

E

WALT 

rechargeable batteries. 

Any other uses may result in risk of fire, electric shock 

or electrocution.

 • 

Do not expose charger to rain or snow.

 • 

Pull by plug rather than cord when disconnecting charger.

 This will reduce risk 

of damage to electric plug and cord.

 • 

Make sure that cord is located so that it will not be stepped on, tripped over, 

or otherwise subjected to damage or stress.

 • 

Do not use an extension cord unless it is absolutely necessary.

 Use of improper 

extension cord could result in risk of fire, electric shock, or electrocution.

 • 

An extension cord must have adequate wire size (AWG or American Wire 

Gauge) for safety. 

The smaller the gauge number of the wire, the greater the 

capacity of the cable, that is 16 gauge has more capacity than 18 gauge. When 

using more than one extension to make up the total length, be sure each 

individual extension contains at least the minimum wire size.

MINIMUM GAGE FOR CORD SETS

For Cable length (m):

 

 

7.5  15  25 30 45 60

Use Cable with minimum rating (Amperes)
Tool Amperes

 

3.4 

   7.5  7.5 

  7.5 7.5 7.5 7.5

 

3.5 

5.0   7.5  7.5  7.5 7.5 10 15

  5.1 - 7.0 

 

10 

10 

10 

10 

15 

15

  7.1 - 12.0   

15 

15 

15 

15 

20 

20

 12.1 - 20.0   

20 

20 

20 

20 

25 

 –

 • 

Do not place any object on top of charger or place the charger on a soft 

surface that might block the ventilation slots and result in excessive internal 

heat.

 Place the charger in a position away from any heat source. The charger is 

ventilated through slots in the top and the bottom of the housing.

 • 

Do not operate charger with damaged cord or plug

 — have them replaced 

immediately.

 • 

Do not operate charger if it has received a sharp blow, been dropped, or 

otherwise damaged in any way. 

Take it to an authorized service center.

 • 

Do not disassemble charger; take it to an authorized service center when 

service or repair is required.

 Incorrect reassembly may result in a risk of 

electric shock, electrocution or fire.

 • 

Disconnect the charger from the outlet before attempting any cleaning. This 

will reduce the risk of electric shock. 

Removing the battery pack will not reduce 

this risk.

 • 

NEVER

 attempt to connect 2 chargers together.

 • 

The charger is designed to operate on standard household electrical power 

(230 Volts). Do not attempt to use it on any other voltage.

 This does not apply 

to the vehicular charger.

Using Automatic Tune-Up™ Mode

The Automatic Tune-Up™ Mode equalizes or balances the individual cells in the 

battery pack allowing it to function at peak capacity. Battery packs should be tuned 

Summary of Contents for DC545-XE

Page 1: ...DC545 XE DC546 XE DC547 XE HEAVY DUTY 18V CORDLESS ADHESIVE GUN INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ons Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for o...

Page 4: ...wer tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 BATTERY TOOL USE AND CARE a Ensure the switch is in the off position before inserting battery pack Inserting the battery pack into power tools that have the switch on invites accidents b Recharge only with the ch...

Page 5: ... glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT ANSI Z87 1 eye protection CAN CSA Z94 3 ANSI S12 6 S3 19 hearing protection NIOSH OSHA MSHA respiratory protection WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive h...

Page 6: ...ride batteries Help protect our environment and conserve natural resources by returning the spent nickel cadmium and nickel metal hydride batteries to an authorized DEWALT service center or to your local retailer for recycling You may also contact your local recycling center for information on where to drop off the spent battery RBRC is a registered trademark of the Rechargeable Battery Recycling ...

Page 7: ...nless it is absolutely necessary Use of improper extension cord could result in risk of fire electric shock or electrocution An extension cord must have adequate wire size AWG or American Wire Gauge for safety The smaller the gauge number of the wire the greater the capacity of the cable that is 16 gauge has more capacity than 18 gauge When using more than one extension to make up the total length...

Page 8: ...be indicated by the red light remaining ON continuously The pack is fully charged and may be used at this time or left in the charger Indicator Light Operation Charge Indicators Some chargers are designed to detect certain problems that can arise with battery packs Problems are indicated by the red light flashing at a fast rate If this occurs reinsert battery pack into the charger If the problem p...

Page 9: ...rial Foreign materials of a conductive nature such as but not limited to steel wool aluminum foil or any buildup of metallic particles should be kept away from charger cavities Always unplug the charger from the power supply when there is no battery pack in the cavity Unplug charger before attempting to clean 6 Do not freeze or immerse charger in water or any other liquid WARNING Shock hazard Don ...

Page 10: ...ry pack firmly into the handle until you hear the lock snap into place Fig 2 To remove the battery pack from the tool press the release buttons I and firmly pull the battery pack out of the tool handle Insert it into the charger as described in the charger section of this manual I D FIG 2 Trigger Switch Fig 1 To turn the tool on squeeze the trigger switch B To turn the tool off release the trigger...

Page 11: ... 1 1 To manually adjust plunger rod G press and hold the plunger rod release trigger A 2 Push or pull plunger rod handle F to desirable position 3 Release plunger rod release trigger To Insert Material NOTE Material left in the cartridge sausage holder may dry if left unattended Follow manufacturer s recommendations when using caulk or adhesive material FIG 3 K J CARTRIDGE HOLDER FIG 3 1 Ensure th...

Page 12: ...10 FIG 6 S J R Q G O P 600 ML SAUSAGE HOLDER FIG 7 M N L Q R U T G X V W L N M FIG 4 FIG 5 310 ML CARTRIDGE HOLDER ...

Page 13: ...and push the plunger rod G forward to access the threads on rod Release the trigger 4 Thread the sausage holder L onto the rear cap U 5 Thread the plunger washer V barrel plunger W and handle screw X onto the plunger rod G in the order shown in Figure 3 Tighten securely 6 Press and hold the plunge rod release trigger A and pull the plunger rod handle F back before loading material 7 Place the nozz...

Page 14: ...or three years from the date of purchase Please return the complete unit transportation prepaid to any DEWALT Service Centre or any authorised service station For warranty repair information call AUS 1800 654 155 or NZ 09 259 1111 This warranty does not apply to Accessories Damage caused where repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or mo...

Page 15: ...13 ...

Page 16: ...40 XJ 24 2 0 X X X X X X X X X X X X X 60 60 X X DW0240 24 1 7 X X X X X X X X X X X X X 60 60 X X DW9096 18 2 4 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 DE9095 XJ 18 2 0 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 DE9091 XJ 14 4 2 0 45 45 45 45 45 15 45 15 90 45 90 45 45 X X X 45 DW9091 14 4 1 7 45 45 45 45 45 15 45 15 90 45 90 45 45 X X X 45 DC9071 12 2 4 60 60 60 60 60 15 60 15 60 60 60 60 60 X X ...

Reviews: