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SB-2-252-J   Page 3

FLUID TIPS AND NEEDLES

Tip Orifice

If this is

*Ref. No. 5

Ref. No. 33

**Ref. No. 36

Size

No. on tip

Fluid Tip &

Fluid Needle

Matched Tip &

In. / (mm)

order

Gasket

(No. on needle)

Needle Set

400 GR. S.S. TIPS & 303 GR. S.S. NEEDLES

.110 (2.8)

AV-2115-AC

AV-650-AC

JGA-402-C

JGA-4040-AC

.086 (2.2)

AV-2115-D

AV-650-D

JGA-402-DEX

JGA-4040-D

.070 (1.8)

AV-2115-E

AV-650-E

JGA-402-E

JGA-4040-E

.070 (1.8)

AV-2115-EX

AV-650-EX

JGA-402-DEX

JGA-4040-EX

.055 (1.4)

AV-2115-FF

AV-650-FF

JGA-402-FF

JGA-4040-FF

.042 (1.1)

AV-2115-FX

AV-650-FX

JGA-402-FX

JGA-4040-FX

.063 (1.6)

AV-2115-FW

AV-650-FW

JGA-402-FF

JGA-4040-FW

.034 (.9)

AV-2115-GX

     - - -

      - - -

JGA-4040-GX

OPTIONAL 300 GR. S.S. W/ U.H.M.W. POLYETHYLENE NEEDLE SEAT

.086 (2.2)

AV-4915-D

     - - -

     - - -

JGA-4056-D

.070 (1.8)

AV-4915-E

     - - -

     - - -

JGA-4056-E

.055 (1.4)

AV-4915-FF

     - - -

     - - -

JGA-4056-FF

.042 (1.1)

AV-4915-FX

     - - -

     - - -

JGA-4056-FX

.028 (.8)

AV-4915-G

     - - -

     - - -

JGA-4056-G

OPTIONAL CARBOLOY TIPS & NEEDLES

.086 (2.2)

AV-1415-D

AV-617-D

JGA-409-D

     - - -

.070 (1.8)

AV-1415-EE

AV-617-EE

JGA-409-DEEE

     - - -

.055 (1.4)

AV-1415-FF

AV-617-FF

JGA-409-FF

     - - -

* AV-1 copper gasket included — DO NOT use with JGA-510 gun
** Matched tip & needle sets are recommended to assure leak-free operation

AC

D

E

EE

EX

FF

FX

FW GX

Tip

Orifice

in./

.110 .080 .070 .070 .070 .055

.042 .063 .034

mm

2.8

2.2

1.8

1.8

1.8

1.4

1.1

1.6

 .9

24

P

P

P

30

P

S

S

S

  S

58

S

P

P

P

62HD

P

64HD

P

67HD

P

69HD

P

80

S

S

S

  S

704

P

P

P

765

P

P

P

777

P

P

797

P

P

9000

S

S

S

S

P = Pressure Feed Combination
S = Suction Feed Combinations

NOZZLE COMBINATIONS

Air Cap

Sizes

Order

From

Chart 2

Fluid Tip and Needle Size

Order From Chart 3

CHART 1

CHART 3

No. on

Ref. No. (1)

Ref. No. (3)

Cap

Air Cap

Air Cap Less Ring

Order

With Ring

24

AV-40-24

30

MB-4039-30

58

AV-439-58

62HD

MB-4039-62HD

64HD

MB-4039-64HD

67HD

MB-4039-67HD

69HD

MB-4039-69HD

80

MB-4039-80

704

AV-1239-704

765

AV-1239-765

777

31767-777

797

AV-1239-797

9000

AV-440-9000

AIR CAPS

CHART 2

Summary of Contents for JGA-510

Page 1: ...ay be used with most common coating and finishing ma terials It is designed for use with mildly corrosive and non abrasive materials If used with other high corrosive or abra sive materials it must be expected that frequent and thorough cleaning will be required and the necessity for replace ment of parts will be increased OPERATION Note Protective coating and rust inhibitors have been used to kee...

Page 2: ...h the require ments of NFPA 33 Chapter 15 Users must comply with all local and national codes of practice and insurance company require ments governing ventilation fire precautions operation maintenance and housekeeping These are OSHA Sections 1910 94 and 1910 107 and NFPA 33 Cumulative Trauma Use of hand tools may cause cumulative Pain tingling or numbness in the shoulder forearm wrist Disorders ...

Page 3: ...AV 4915 G JGA 4056 G OPTIONAL CARBOLOY TIPS NEEDLES 086 2 2 AV 1415 D AV 617 D JGA 409 D 070 1 8 AV 1415 EE AV 617 EE JGA 409 DEEE 055 1 4 AV 1415 FF AV 617 FF JGA 409 FF AV 1 copper gasket included DO NOT use with JGA 510 gun Matched tip needle sets are recommended to assure leak free operation AC D E EE EX FF FX FW GX Tip Orifice in 110 080 070 070 070 055 042 063 034 mm 2 8 2 2 1 8 1 8 1 8 1 4 ...

Page 4: ...Kit of 10 1 31 Bushing 1 32 JGA 4041 Bushing Spring Pad and Knob Kit 1 33 See Chart 3 Fluid Needle 1 34 Gun Body 1 35 See Chart 3 Fluid Tip and Needle Set 1 Not shown A quantity of necessary parts is included in Major Repair Kit KK 4987 2 for complete gun repair and should be kept on hand for service convenience A quantity of necessary parts is included in Minor Repair Kit KK 5034 for gun repair R...

Page 5: ...3 11 25 26 27 6 5 1 2 4 3 Torque to 12 15 ft lbs 10 21 23 11 16 15 14 13 12 17 Air Inlet Nipple 1 4NPS M 24 Torque to 15 ft lbs 20 Detail Ref No 18 Two piece packing covered by U S Patent No 5 209 501 Tapered edge faces out towards packing nut Inner Teflon Piece Fluid Packing Nut Fluid Needle Outer U H M W Poly Piece See GTI 33 Baffle Seal Replacement Instructions on Page 4 ...

Page 6: ... Jerky or fluttering spray Loose or damaged fluid tip seat Tighten or replace Material level too low Refill Container tipped too far Hold more upright Obstruction in fluid passage Backflush with solvent Loose or broken fluid tube or fluid inlet nipple Tighten or replace Dry or loose fluid needle packing nut Lubricate or tighten Unable to get round spray Spreader adjustment screw not seating proper...

Page 7: ...pt to too slow proper gun technique Thin sandy coarse finish Gun too far from surface Check distance Normally approximately 8 drying before it flows out Too much air pressure Reduce air pressure and check spray pattern Improper thinner being used Follow paint manufacturer s mixing instructions Thick dimpled finish Gun too close to surface Check distance Normally approximately 8 orange peel Too muc...

Page 8: ...ompatible with all paint materials con tains no silicone or pe troleum distillates to contaminate paint MSDS sheet available upon request 2 Qt Hose Gun Cleaner used to clean the inside of hose fluid passage ways of gun other paint equipment The VS 531 Low Pres sure Fluid Strainer pro vides a final filter for trapping foreign par ticles in the paint sup ply 2Gallongalvanizedtank used to clean the i...

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