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Devatec ElectroVap KIT MC 15, Instruction & Operation Manual, Page: 25 / 48

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Devatec ElectroVap KIT MC 15 Instruction & Operation Manual Download Page 25

ELECTROVAP® KIT MC 

 

25 

 

 

3.7.2 

PRESENTATION OF THE MAIN ELECTRONIC BOARD (500102 

–

1TI) 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 
2 
3 

J2 

X08 

X09 

X10 

X06 

X05 

L5-5 

X14 

L5-1 

on 

SW1 

X03 

X02 

X18 

F3 

F2 

F1 

F4 

J1 

I15 

X01 

X21 

on 

SW2 

SW3 

on 

S4 

I14 

S8 

S7 

B

Production light

 

High level light

 

Push button  

manual draining

 

Option: Display Board

 

Dry contact 

Remote default

 

Drain valve control 

+ Fuse F3 : 2A

 

Inlet water valve 

control 

+ Fuse F2: 2A

 

Transformer

 

Switch control  

+ fuse F1: 2A

 

Option: Proportional 

Control 

Signal ( + ) => 20 

Signal ( - )  =>19 

SW2 

 

0-

10V…… 

  
  
4-

20mA… 

  
  
1-

5 V…….

 

Water level 

detection

 

Option: Remote 

information board 

(production, 

maintenance, 

maintenance defects)

 

USB connector  

for update program

 

24Vac  
Power 

+ Fuse F4: 2A

 

Summary of Contents for ElectroVap KIT MC 15

Page 1: ...ElectroVap HUMIDIFIERS KIT MC Series Instruction Operation Manual ...

Page 2: ...ELECTROVAP KIT MC 2 ...

Page 3: ...ATER SUPPLY 15 3 3 DISPERSION TUBE POSITIONING 16 3 4 STEAM OUTLET 20 3 5 CONDENSATE DRAINING WITH SIPHON 21 3 6 DRAIN HOSE CONNECTION 22 3 7 ELECTRICAL CONNECTIONS 24 3 8 CONTROLS SIGNAL CONNECTION 26 COMMISSIONING 36 MAINTENANCE 37 5 1 GENERAL INFORMATION 37 5 2 STEAM CYLINDER CLEANING 38 5 3 CYLINDER REPLACEMENT METHOD 39 5 4 CYLINDER CLEANING METHOD 39 5 5 DRAIN VALVE 40 5 6 WATER INLET VALVE ...

Page 4: ...ing can lead to serious bodily injury or death to people and or significant material malfunctions Danger High temperature The ElectroVap ELMC uses steam during the operation and therefore surfaces and pipe work become very hot Ensure that equipment not sustaining high temperatures is kept away Electrostatic hazard The components of the device may be subject to deterioration as they are very sensit...

Page 5: ... can be used with potable demineralized or softened water It is absolutely forbidden to inject a chemical into the hydraulic system Make sure that the water supply pressure does not exceed 6 bar Always be careful that the installation meets local standards ELECTRICITY The user ensures that electrical installation will be carried out by an authorized technician in this field The installer must prov...

Page 6: ...d hereby declare that the equipment specified above conforms to the above Directive s and Standard s Valid for units with serial number starting from n 60 001 FRAMBOT Jean François General Manager 05 01 2021 1 4 ROHS DECLARATION Devatec Confirms that the ElectroVap KIT MC humidifier is manufactured in compliance with the following European regulations 2011 65 UE This guideline regulates after July...

Page 7: ...and 1 for the drain hose ACCESSORIES Not supplied Stainless steel steam dispersion tubes ExpressPack Steam and condensate hose High Limit Humidistat Stainless steel braided hose in 3 4 FF with gaskets for connection to water network Drain hose Remote information board Filling cup extension Transformer 2x115V 2x12V 50VA Transformer 380 690V 115 230V 100VA Additional cooling kit Mounting bracket Col...

Page 8: ... D 191 191 191 E 480 632 632 F 30 30 30 G 146 146 146 H x x 305 I 178 5 178 5 141 5 J x x 345 Condensate outlet diameter Ø 25 Ø 25 2 x Ø 25 Steam output diameter Ø 25 or 40 Ø 25 or 40 Ø 40 or 25 Mass kg Weight in operation 9 12 23 Gross weight packed 7 9 18 FRONT SIDE RIGHT SIDE Fig 2 2 Humidifier sizes 1 577 3 1 1 1 1 1 1 A B B I D F E C G FRONT SIDE ...

Page 9: ...wer Support 2 Drain Valve 3 Steam Cylinder 4 Cylinder Retaining Clip 5 Upper Support 6 Filling Cup 7 Water Inlet Valve 8 Main circuit board 9 High water level electrode cable 10 Power electrode cable Fig 2 3 Humidifier component parts 1 2 3 4 5 6 7 8 1 0 9 ...

Page 10: ...tion up to 60 C Make sure that the support of the device is not made of a heat sensitive material Wall mounting Please be careful that the support material receiving the device pillar wall etc can support it Fixation use a fastening system adapted to the support material Make sure that the mounting distances are met Fixing the main board 3 1 03 3 1 88 3 3 4trou sO4 5 ...

Page 11: ...ELECTROVAP KIT MC 11 Fixing the device KIT MC 5 to 15 2 25 270 50 20 305 82 21 1 0 55 81 8trousO6 5 290 263 25 270 50 20 305 82 21 1 0 55 81 8trousO6 5 442 263 KIT MC 20 to 30 ...

Page 12: ... the warning labels inside the humidifier before installation or maintenance Some steps can be dangerous Visit our website or contact our operators for technical support Fig 2 4 Mounting distances KIT MC 40 à 60 25 270 20 61 0 21 1 0 1 6trousO6 5 442 35 270 50 55 82 81 46 263 263 ...

Page 13: ...emplate on the right side Align the corners and mark the last 8 holes 16 markings in total Then drill a hole of Ø3 or 4 mm according to the diameter of the fixing screws you want to use Step 2 Take the upper support Screw in the first screw for example make sure that the support is level use a spirit level and then screw in the 4 screws until they are locked Attention for the KIT MC 40 to 60 do no...

Page 14: ...the KIT MC 40 to 60 proceed in the same way for the 2nd cylinder Step 5 Properly press the base of the cylinder into the body of the drain valve Check that the spring is correctly positioned around the notches located on the cylinder For KIT MC 40 to 60 proceed in the same way for the 2nd cylinder The installation of your device is now complete Please proceed to the different phases of connections...

Page 15: ...n 2 bar and 8 bar MAX in case the water pressure exceeds 8 bar a water regulator calve must be used Network water temperature 40 C Please note that the water supply is connected at the lower part of the unit For easy maintenance the water inlet valve is equipped with a filter strainer which should be checked periodically It is essential to install an isolation valve near the humidifier to facilita...

Page 16: ...on distance when placing the humidifiers How to calculate absorption distance D In order to determine the absorption distance the attached calculation table can be used RH1 relative humidity of air before humidification in RH2 relative humidity of air after humidification in D mini minimum absorption distance in meters m Inlet RH1 5 10 20 30 40 50 60 70 Outlet RH2 Minimum absorption distance D m 4...

Page 17: ...2 Minimum installation distances 1 Before a junction 2 Before an air grid 3 Before a humidity sensor 4 Before after strangulation 5 Before enlargement 6 Before a bend A high limit humidistat must be installed in the duct to stop the humidifier in case the level of humidity exceeds the preset value If the recommended distances cannot be met please contact Devatec or their authorized agent for an al...

Page 18: ...steam pipe H2 140 mm minimum for a standard mounting 110 mm minimum for a stair mounting H3 160 mm Minimum height between the axle of the dispersion tube and the top of the duct wall The H3 distance can be 80 mm at the shortest if the steam pipe is installed at a 30 angle In the case of a stair mounting minimum distance between tubes 100 mm Air flow direction Fig E 3 3 Minimum heights flow directi...

Page 19: ...ubes Fig F 3 3 Vertical ducts In vertical ducts where the air flow is upward or downward the steam distribution pipe s must be tilted by 15 sideways Fig G 3 3 Ducts with limited height In ducts with limited height the distribution pipe s can be tilted by 30 to get the 80 mm minimum height ...

Page 20: ...WC 6860 Pa 4 For the installation of the steam hose depending on your environment please respect the recommendations below and use the appropriate tangential hose clamps Flexible steam hose length 3 m max Stainless steel or copper pipe with a slightly larger diameter grounded Use a flexible steam hose cuff to connect the humidifier to the steam distribution pipe The length of the pipe must be ther...

Page 21: ... CONDENSATE DRAINING WITH SIPHON The condensate hose must not be directly connected to the public sewerage network H min mm P Pa 10 with P absolute pressure of the air handling unit or the ventilation duct Fig A 3 5 Fig B 3 5 ...

Page 22: ...g system Regular replacement is recommended If rigid piping is used it must be a heat resistant PVC material up to 100 C The discharge hose must be free from any obstacle It is recommended that each humidifier has its own drain pipe If possible use a collecting water tank with a lid see the picture below Fig A 3 6 Example of Installation Condensate hose optional Pipe minimum Ø 60mm optional Drain ...

Page 23: ...side of the unit to prevent any steam and or condensation from getting into the cabinet CAUTION keep a minimum downward slope of 10 for both the draining overflow hoses of the humidifier and for the general drain pipe Fig B 3 6 Example of Installation with funnel Funnel Beware of rising steam condensate ...

Page 24: ... Tri phase 440 480V Tri phase 575 600V Tri phase 690V Steam Production maxi Kg h Maximum Current installation A 5 18 12 6 5 6 4 5 4 8 10 9 7 6 10 12 5 11 8 5 7 5 15 18 5 16 5 12 5 10 5 20 24 5 21 5 16 5 14 30 36 5 32 25 20 5 33 40 35 27 22 5 40 48 5 42 5 33 27 5 50 60 5 53 41 34 60 73 63 5 49 41 66 78 69 53 45 When the unit is turned off there is still voltage inside the unit Electric shock can be...

Page 25: ...h level light Push button manual draining Option Display Board Dry contact Remote default Drain valve control Fuse F3 2A Inlet water valve control Fuse F2 2A Transformer Switch control fuse F1 2A Option Proportional Control Signal 20 Signal 19 SW2 0 10V 4 20mA 1 5 V Water level detection Option Remote information board production maintenance maintenance defects USB connector for update program 24V...

Page 26: ...E On 0 10V CONTROL XXXX 1 5V CONTROL x 1 2 3 4 1 2 3 4 1 5V CONTROL 0 10V CONTROL Control signal Safety High Limit Switch PROPORTIONAL CONTROL Display card needed KIT MC Main Board 33 18 19 20 X05 0 On Off SW2 1 2 ON OFF CONTROL KIT MC Control Switch CTRL SIGNAL TYPE ON OFF CONTROL x Display card needed 1 2 SW2 Dip switch setting to do on main board Control signal type setting in humidifier menu d...

Page 27: ...gged on the J2 connector Terminal 1 Data Terminal 2 Data Terminal 3 GND The SW1 switch is used to turn line resistance on or off Depending on your needs these resistances can be activated or deactivated see diagram 1 2 3 4 3 2 1 J2 SW1 On Off K4A X10 Main board SW1 2 J2 1 Data 2 Data 3 GND 5V 680 SW1 3 120 SW1 1 680 Fig B 3 8 CTRL SIGNAL TYPE DIGITAL CONTROL x XXXX ...

Page 28: ...e 115 Vac Blue Grey Brown Red Black Purple 115 Vac 24 Vac Yellow Orange TT Main board Ref 500102 X18 Ref 500400 500400 X23 X20 X22 X21 NO X22 Connector 36 37 38 Remote steam production dry contact X21 Connector 33 34 35 Remote general fault dry contact X20 Connector 30 31 32 Remote tank maintenance dry contact X20 30 31 32 X21 33 34 35 X22 36 37 38 NF NF NF NO NO Diam 80mm Transformer fuse not sup...

Page 29: ...2 High limit switch 0 ouvert 1 fermé 10004 BI 3 00C00003 Fill valve 1 En marche 0 A l arrêt 10005 BI 4 00C00004 Drain valve 1 En marche 0 A l arrêt 10006 BI 5 00C00005 relay X10 term 3 4 Blower pack remote ON OFF service default 1 relai ON 0 relai OFF 10007 BI 6 00C00006 maintenance returns 1 ON 0 OFF 10008 BI 7 00C00007 Alarm returns 1 ON 0 OFF 1 BO 0 01000000 On Off BMS command 1 ON Start reques...

Page 30: ...al DI water 4 DI water 30012 Have 11 00000000B type of control 20 On Off 21 Digital Ctrl 22 Digital Sensor 23 0 10V CTRL 24 0 5V CTRL 25 0 20mA CTRL 26 0 10V Sensor 27 0 5V Sensor28 4 20mA Sensor 29 Temp Sensor 30014 Have 13 00000000D Application 30015 Have 14 0000000E steam production 10 x Kg hr 40004 Av 3 00800003 End of season EOS hours mini 1 and maxi 168 40005 Av 4 00800004 Steam capacity lim...

Page 31: ...ELECTROVAP KIT MC 31 3 8 3 WIRING DIAGRAMS KITMC 5 Up V 3x380 400 420 440 460 480 575 600Vac 50 60Hz ...

Page 32: ...ELECTROVAP KIT MC 32 KITMC 8 à 20 Up V 3x380 400 420 440 460 480 575 600Vac 50 60Hz ...

Page 33: ...ELECTROVAP KIT MC 33 KITMC 30 Up V 3x380 400 420 440 460 480 575 600Vac 50 60Hz ...

Page 34: ...ELECTROVAP KIT MC 34 KITMC 40 Up V 3x380 400 420 440 460 480 575 600Vac 50 60Hz ...

Page 35: ...ELECTROVAP KIT MC 35 KITMC 50 60 Up V 3x380 400 420 440 460 480 575 600Vac 50 60Hz ...

Page 36: ...ice power and control voltage 24Vac Turn the INT I O on off switch to I The unit is ready to meet any production demand With ON OFF control The hygrostat connected to terminals 1 and 2 must be on demand contact closed With proportional control The hygrostat connected to terminals 1 and 2 must be on demand contact closed and the control signal connected to connector X05 on the main board e g 0 10V ...

Page 37: ...e solid deposits on the electrodes which can increase the concentration of water If electrical arcs appear inside the cylinder your humidifier works under abnormal conditions and these arcs can cause A significant heat increase that could overheat the plastic and even melt it causing a hole and then a leak into the unit A disjunction of the device due to a high intensity created by the electrical ...

Page 38: ... expressed in French degrees The value thus expressed refers to the Total Hardness of the water TH The water quality must be specified when choosing your unit in order to adapt the cylinder to your type quality of water ELECTRODE CHANGE Original length Type KIT MC 5 15 KIT MC 20 60 Length mm 160 250 The electrodes must be changed when their length is less than 1 3 of the original length ElectroVap...

Page 39: ...ion 5 4 CYLINDER CLEANING METHOD After removing the cylinder mark the two half cylinders 1 at once Remove the nuts and screws holding with two keys of 8 2 open the cylinder Remove the strainer and seal then clean them 3 Clean the electrodes the brace and the inside of the cylinder s bodies by scraping the limestone it is possible to use passed acid for power electrodes 4 Rinse the electrodes the b...

Page 40: ...tem 5 Use a pair of pliers or a 19 wrench to unscrew the valve plug Item 6 from the valve body Item 5 Check and clean if necessary the inside of the valve body by running water through the hole Reassemble the drain valve as original before repositioning the tank by proceeding as follows 1 Position the tank bottom in the valve connection push down 2 Replace the steam hose and do not forget to tight...

Page 41: ...p and remove the water supply hose Item 2 Unscrew the two screws securing the valve Item 3 Pull out your valve remove the filter with pliers and remove the coil Item 4 by prying it off with a screwdriver Runwater through the valve body and over the filter to remove any particles Once all these operations completed please reassemble the unit taking care to check the condition of the water supply ho...

Page 42: ...t D110154 SP Drain cup lower part 7 D116726 24 SP Complete drain valve 24V D110148 24 SP Operator with 24V coil for drain valve D110149 SP Drain valve body D116656 24 SP Drain valve coil 24V D110153 SP Bag of 10 drain valve gaskets 8 D110157 SP Water inlet valve KIT MC 5 30 D110771 SP Water inlet valve KIT MC 40 90 10 D119698 1SC SP 3 cable cylinder 1 SC power kit D119698 1MC SP 3 cable cylinder 1...

Page 43: ...212 SP SC cylinder seal D110213 SP MC cylinder seal 13 D110221 SP Brass nut for electrode Bag of 3 15 D110233 SP Bag of screws nuts cylinder washers 16 D110209 SP High level electrode with M4 nuts 17 D110200 SP MC Electrode spacer 18 D110206 SP SC cylinder filter D110207 SP MC cylinder filter SC Small Cylinder MC Medium Cylinder Fig 6 1 Tank exploded view ...

Page 44: ...tion 1 5 8 10 D110147 SP Complete valve 1 to 5 1 Adapter ring 2 Protective ring 3 D110153 SP O ring seal set of 10 5 D110149 SP Valve body 6 D110154 SP Drain cup upper part 7 D110155 SP Drain cup lower part 8 D110148 10 SP Nut protection 9 D116656 24 SP Drain valve coil D116656 24 UL SP UL drain valve coil 4 10 D110148 SP Valve pilot kit 24 VAC D110148 UL SP Valve pilot kit 24 VAC UL Fig 6 2 Water...

Page 45: ...c D113642 100 Transformer 380 600V 115 230V 100VA D110128 50 SP Transformer Prim 2x115V Sec 2x12V 50VA D116631 SP Fuse fast 2A Bag of 6 D116718 SP Fuse fast 5A Bag of 6 Location Amp Fuse protection F1 2AT Power contactor coil F2 2AT Inlet valve coil F3 2AT Drain valve coil F4 2AT Electronic boards Din rail 5 6 2AT Transformer Din rail 7 8 5AT Transformer ...

Page 46: ...ELECTROVAP KIT MC 46 ...

Page 47: ...ELECTROVAP KIT MC 47 ...

Page 48: ...les spécifications des produits peuventchanger sans préavis Version originale KIT MC 07 21 Edition V 3 0 X program version 185 Boulevard des Frères Rousseau 76550 Offranville France www devatec com Export Tel 33 0 2 35 83 06 44 Email export devatec com France Tel 33 0 2 35 04 61 41 Email france devatec com ...

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