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A STEP AHEAD

11

HD30 & HDP20 Series

 Technical Manual

MAIN POLARIZING KEY

110

0

110

0

POLARIZING INDICATOR

1.520+.025

.085 MAX

A MAX.

DIA.

OVER 

KNURL

B

DIA.

COLOR CODE

RING

METAL

A

Series Plug

SHELL SIZE

A

MAX DIA

18

24

B

DIA +.010

1.692 (42.98)

1.942 (49.33)

1.220 (30.99 +0.25)

1.470 (37.34 +0.25)

PART 

NUMBER

SHELL

 SIZE

A

+ .030

114020-90*

2411-002-1805

1.685

(42.80 +.76)

Panel Nut*

THREAD

METAL

PLASTIC

METAL

PLASTIC

18

112263-90*

2411-001-2405

24

1-1/2 - 18

UNEF-2B

1.875

(47.63 +.76)

1 11/16-18

UNEF-2B

PANEL NUT MOUNTING TORQUE

65-75 IN. LB.

(7.4-8.4 N.M.)

350-375 IN. LB.

(39.5-42.6 N.M.)

HD30 18 SHELL SIZE

HDP20 18 SHELL SIZE

HD30 24 SHELL SIZE

HDP20 24 SHELL SIZE

45-55 IN. LB.

(5.1-6.1 N.M.)

260-280 IN. LB.

(29.4-31.6 N.M.)

ENVELOPE DRAWINGS FOR HD/HDP SERIES

Series Receptacle

SHELL SIZE

A

+.025

18

24

1.329

(33.76 +0.63)

B

+.025

C

+.025

F

THREAD

1.750

(44.45 +0.63

)

1.625

(41.28 +0.63)

1 1/2-18

UNEF

1.579

(40.11 +0.63)

2.000

(50.80 +0.63)

1.875

(47.63 +0.63)

1 11/16-18

UNEF

110

0

110

0

120

0

120

0

C

B DIA

MAIN POLARIZING

KEY

THREAD

(4.52+.25)

.178

+.010

THREAD

(.250)

PLASTIC

F

A

MAX.DIA

.100+.010

(2.54+0.25)

1.647+.020

(41.85+.057)

1.030+.015

(26.16+.038)

.505

+.020

(12.03 +0.51)

DIA

DIA

C

A STEP AHEAD

10

HD30 & HDP20 Series

 Technical Manual

USABLE WIRE SIZE

CONTACT

SIZE

N-SEAL

Green Ring

#20

#16

#12

#8

#4

T-SEAL

Grey Ring

E-SEAL

Blue Ring

RECOMMENDED WIRE INSULATION O.D. FOR:

.280-.292

(7.11-7.42)

.134-.170

(3.40-4.32)

.261-.292

(6.63-7.42)

.113-.170

(2.87-4.32)

.261-.292

(6.63-7.42)

.190-.240

(4.83-6.10)

.170-.240

(4.32-6.10)

.135-.220

(3.43-5.59)

.097-.158

(2.46-4.01)

.100-.134

(2.54-3.40)

.088-.134

(2.23-3.40)

.053-.120

(1.35-3.05)

.040-.095

(1.02-2.41)

.040-.095

(1.02-2.41)

.040-.095

(1.02-2.41)

COLOR CODED RING

MATING SLOT POSITIONS

CAUTION: Undersize wire insultation is a major cause for leakage. Shrink tubing SHOULD NOT BE USED.

Color code is visible from the 
rear of the receptacle or plug.

Green: Normal Seal
Grey: Thin Wall Seal
Blue: Extra Thin Seal

INSERT 

ARRANGEMENT

18-6

18-8

18-14

18-20

18-21

24-9

24-14

24-16

24-18

24-19

24-21

24-23

24-29

24-31

24-33

24-34

24-35

24-47

24-91

SEAL TYPE

N

T

E

*2

*2

*2

*1

Connector Identification

*1 Modified “T” Seal. See envelope print
*2 Modified “E” Seal. See envelope print

Panel Lockwasher* 

PART

NO.

SHELL

SIZE

A DIA.

+.015

B DIA.

+.010

C REF

+.015

114021*

2414-002-1886**

18

1.512

(38.40 +.38)

1.886

(47.90 +.25)

.062 (1.57+.38)

.020 (0.51+.38) 

112264*

2414-001-2486**

24

1.70

(43.18 +.38)

2.074

(52.68 +.25)

.062 (1.57+.38)

.020 (1.57 +.38)

* Metal Panel Nuts are used on HD30 only.

** For use on HDP20.

A STEP AHEAD

A STEP AHEAD

13

HD30 & HDP20 Series

 Technical Manual

12

HD30 & HDP20 Series

 Technical Manual

Receptacle Mounting

ASSEMBLY INSTRUCTIONS

PANEL NUT

LOCKWASHER

STRUCTURE

CONNECTOR RECEPTACLE

FLAT

A0+.005 (0.13)

+.010 (0.25)

-.000 (0.00)

.1875 (4.76)
.0625 (1.59)

B

SHELL SIZE

18

24

RECOMMENDED SIZE OF 

MOUNTING HOLE

1.507

(38.28)

1.442

(36.63)

B

A0

1.696

(43.08)

1.632

(41.45)

“D” Hole Punches available from: LADD Industrial Sales.

To mate the plug and the receptacle, line up the index groove on the plug with the flat surface on the receptacle, turn 1/4 turn clockwise. You 
will feel and hear the pieces snap into the locked position. To unmate the plug and receptacle, reverse the above procedure.

Mating / Unmating Instructions

CAUTION: When mating or unmating plug and receptacle, disassemble by hand. DO NOT use pliers or any other tool.

UNMATE

MATE

POLARIZING INDICATOR 
HDP20 SERIES & HD30 SERIES

VISUALLY INSPECTABLE

FOR PROPER MATING

CONTACT REMOVAL

Contact Removal

1

 With rear insert toward you, snap 

appropriate size extractor tool over 
the wire of contact to be removed.

2

 Slide tool along into the insert 

cavity until it engages contact and 
resistance is felt.

3

 Pull contact-wire assembly out of 

connector.

NOTE:

 Do not twist or insert tool at an angle. 

PART NO.

NORMAL WIRE SEALS (N)

20 
16
12


4

16

WIRE RANGE AWG

SIZE

0411-240-2005 
0411-204-1605 

114010
114008 
114009

0411-310-1605

20-22
14-20
12-14

8-10

6

14-20

THIN WALL WIRE SEALS (T)

PART NO.

EXTRA THIN WALL WIRE SEALS (E)

20 
16 
12 


4

WIRE RANGE AWG

SIZE

0411-240-2005 
0411-336-1605
0411-337-1205 
0411-353-0805

114009

20-22 
14-20 
12-14

8-10 

6

CONTACT SIZE

SEALING PLUG

PART NO.

20 

12-16 


4

0413-204-2005 

114017 
114018 
114019

Removal Tools

1

 Grasp contact approximately (25.4 

mm) one inch behind the contact 
crimp barrel. 

2

 Hold connector with rear grommet 

facing you. 

3

 Push contact straight into connector 

grommet until a positive stop is felt. 
A slight tug will confirm that it is 
properly locked in place. 

NOTE:

 For unused wire cavities, insert 

sealing plugs for full environmental 
sealing. 

Contact Insertion

CONTACT INSERTION

UNLOCKED POSITION

CONTACT LOCKED IN POSITION

UNLOCKING FINGERS

CONTACT

Sealing Plugs

TOOL INSERTED TO
UNLOCK CONTACT

TOOL AND CONTACT 

REMOVED

Summary of Contents for HD30 Series

Page 1: ...D 3850 Industrial Avenue Hemet California 92545 Tel 951 765 2250 Fax 951 765 2255 E mail insidesales deutschipd net Web www deutschipd com Edition 2007 HD30 HDP20 Series Technical Manual DEUTSCH INDUS...

Page 2: ...nd transportation industries for rugged multi pin sealed connector systems Deutsch HDP20 Series Designed specifically for the truck bus and off highway industry the HDP20 Series is a heavy duty rated...

Page 3: ...ng open wiring system Operation under severe shock and vibration reducing break down and out of commission loss due to rugged operating conditions Performance over a wide temperature range 550 C to 12...

Page 4: ...astic Grommet Silicone Rubber HDP20 Receptacle Shell Thermoplastic Insert Retainer Thermoplastic Grommet Silicone rubber E Redundant wire seals prevent contamination from entering from rear of connect...

Page 5: ...Technical Manual HD30 HDP20 Series Technical Manual A STEP AHEAD 1 2 P 10 9 8 9 T 4 3 6 5 18 6 2 size 4 4 size 16 N E C D E B C H G F C D E B A H G F N M L K L 18 8 8 size 12 N E 18 14 14 size 16 N E...

Page 6: ...38 505 020 12 03 0 51 A DIA B DIA C A STEP AHEAD 10 HD30 HDP20 Series Technical Manual USABLE WIRE SIZE CONTACT SIZE N SEAL Green Ring 20 16 12 8 4 T SEAL Grey Ring E SEAL Blue Ring RECOMMENDED WIRE I...

Page 7: ...tractor tool over the wire of contact to be removed 2 Slide tool along into the insert cavity until it engages contact and resistance is felt 3 Pull contact wire assembly out of connector NOTE Do not...

Page 8: ...13 13 13 25 25 RECOMMENDED STRIP LENGTH INCHES mm Stamped Formed Contacts A STEP AHEAD 15 HD HDP ACCESSORIES HDP Connector P N HDP2 24 LO15 Available in plugs and receptacles Connecting hardware avail...

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