Dettson HGC Installation Instructions And Homeowner'S Manual Download Page 3

 

 

2.4) 

Type of ignition

 

 

The HGC series is available with two types of ignition: 

 

a. 

A constantly burning pilot; 

 

 

b. 

An intermittent pilot, that functions on demand. 

 
 

2.5) Modulation

 

 

The HGC series is equipped with a 2-stage gas valve 
that reduces the input by 50%. This staging is possible 
by using an external control (dry contact), provided by 
the installer. 
 
 

2.6) Flow 

switch 

 

All HGC boilers are equipped with a factory installed 
flow switch. This flow switch is located on the heat 
exchanger manifold and is factory wired. 
 
 

WARNING 

It is compulsory to have the flow switch 
functional at all times. If the flow switch is 
defective, it must be changed before 
attempting to restart the unit (never use a 
jumper to by-pass the flow switch contact).  
This may void your warranty. 

 
 
If it is necessary to replace the flow switch, use the 
“Watts #FS10-C-SS” model. When replacing, the blade 
length varies depending on the unit capacity.  Thus, for 
models 

“HGC-0404 to HGC-0909” the blade must be 

3 1/4" (82.6 mm) long from the holding screw center 
line to the blade end, while on models “HGC-1010 to 
HGC-1515” the blade must be 1 3/4" (44.5 mm) long. 
 
 
Note:

        Leave  the  blade  already  installed  on  the 

flow  
switch, add the necessary blade to reach the desired 
length or cut the blade if needed. 

 

We recommend that you have a qualified 
technician install your appliance. 

 
 

3) DELIVERY

 

 

Check your unit carefully upon delivery for any evidence 
of damage that may have occurred during shipping and 
handling. Make sure that the information on the boiler 
rating plate matches your needs and your invoice. Any 
claims against the shipper for damages or lost parts 
must be made without delay. 
 
 

4) INSTALLATION

 

 

Your unit must be installed according to the regulations 
established by competent authorities. Consult the latest 
edition of the Installation codes CAN/CGA B149.1 or 
B149.2 for current guidelines. 
 

 

4.1) Location 

 

The unit must be installed in a clean and dry area, as 
close as possible to the chimney or power vent

 
 

WARNING 

Any excessive accumulation of dust around 
the boiler must not be tolerated, especially 
construction related dust such as dry plaster 
dust and insulation fibres. 

 

Non observance of this Warning may cause 
the warranty to become null and void. 

 
 
These particles of dust tend to be sucked in by the 
burners and clog them leading to possible severe soot 
formation.  
 
 

WARNING 

This unit must be installed on a non-
combustible floor and cannot be installed 
directly on carpet or wooden floor. 

Summary of Contents for HGC

Page 1: ...rd Sherbrooke QC Canada J1L 1V8 Caution Do not tamper with the unit or its controls Call a qualified service technician GAS FIRED HOT WATER BOILER AND WATER HEATER Save these instructions for future r...

Page 2: ...anger AC Steel HW Stainless steel Capacity Input in thousands of BTU h 0404 0505 0606 0707 0808 0909 1010 1111 1212 1313 1414 1515 Unit name HGC Commercial Gas Hydronic 2 DESCRIPTIONS OF MAIN COMPONEN...

Page 3: ...blade already installed on the flow switch add the necessary blade to reach the desired length or cut the blade if needed We recommend that you have a qualified technician install your appliance 3 DE...

Page 4: ...ameter than the gas valve inlet A manual cut off valve must be installed as close as possible to the appliance 7 ELECTRICAL WIRING All wiring must comply with regulations by local authorities and the...

Page 5: ...ing on the second stage high fire 8 WATER PIPING 8 1 Overview A pressure regulator must be installed on the water feed line to the unit and adjusted to a pressure lower than the unit safety valve sett...

Page 6: ...draft to ensure normal safe operation of the appliance Consult the installation code CAN CGA B149 Also the installation must conform to regulations of authorities having jurisdiction PART 2 OPERATION...

Page 7: ...on the following points must be checked 2 4 1 Manifold pressure Install a pressure gauge downstream from the gas valve in the pressure tap provided on the vertical section of the gas train pipe The pr...

Page 8: ...Remove the burner tray to prevent the soot from falling on the burners 2 Remove the connecting flue pipe and the draft hood 3 Remove the V shaped baffles on the heat exchanger 4 Clean the tubes with...

Page 9: ...ay Night Dealer s name and address RESULT OF START UP TEST Gas inlet pressure W C Gas outlet pressure W C Heat exchanger water inlet temperature F or C Heat exchanger water outlet temperature F or C W...

Page 10: ...400 000 646 400 64 9 1 1 755 HGC 0909 909 000 450 000 727 200 73 0 1 3 850 HGC 1010 1 010 000 500 000 808 000 81 1 1 5 944 HGC 1111 1 111 000 550 000 888 800 89 2 1 7 1039 HGC 1212 1 212 000 600 000...

Page 11: ...44 50 1130 46 50 1181 59 50 1511 37 50 953 1 00 3 4 x 1 3 4 1010 41 50 1054 16 406 48 50 1232 50 00 1270 59 50 1511 41 00 1041 1 25 1x1 1 4 3 4 1111 41 50 1054 16 406 52 00 1321 54 00 1372 59 50 1511...

Page 12: ...DNS 0252 Rev A 13 FIGURE 3 1 HGC 0404 to 0909 constant pilot with natural venting FIGURE 3 2 HGC 0404 to 1515 electronic pilot with natural venting DNS 0251 Rev A...

Page 13: ...IGURE 3 3 Electrical wiring electronic ignition and sidewall vent HGC 0404 to HGC 0707 FIGURE 3 4 Electrical wiring electronic ignition and sidewall vent HGC 0808 to HGC 1313 DNS 0341 Rev B DNS 0340 R...

Page 14: ...15 FIGURE 3 5 Electrical wiring constant pilot and sidewall vent HGC 0404 to HGC 0707 DNS 0343 Rev B FIGURE 3 6 Electrical wiring constant pilot and sidewall vent HGC 0808 to HGC 1313 DNS 0342 Rev B...

Page 15: ...16 DNS 0254 Rev A FIGURE 3 7 Typical primary secondary piping system FIGURE 3 8 Typical primary secondary piping system with by pass DNS 0253 Rev A...

Page 16: ...17 FIGURE 3 9 Typical 3 way valve piping system DNS 0256 Rev A FIGURE 3 10 Typical domestic hot water production piping system DNS 0255 Rev A...

Page 17: ...18 PARTS LIST DNS 0393 Rev D Model HGC HGC0404 to HGC1515...

Page 18: ...GC 1010 and up 41A R01G003 HGC 0909 and lower CS ES Natural 41B R01G009 HGC 1010 and up ES Natural 41C R01G010 HGC 0909 and lower CS Propane 42A G01K003 HGC 0909 and lower By Unit 42B G01L001 HGC 1010...

Page 19: ...2L001 HGC Heating AC 58B R02L003 HGC Hot Water HW 59 G11Z001 1 60A G11F021 HGC 0404 to 0707 Heating AC 60B G11F022 Models HGC 0808 HGC 0909 Heating AC 60C G11F023 Models HGC 1010 more Heating AC 60D G...

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