Dettson HGC Installation Instructions And Homeowner'S Manual Download Page 18

19

PARTS LIST

ITEM

NUMBER

COMMENTS

1A

B01562-XX

For Hydronic Heating only

1B

B01563-XX

For Domestic Hot Water only

2

K15001-XX

3A

K15002-01

HGC - Heating (AC)

3B

K15002-02

HGC - Hot Water (HW)

4A

K15003-01

HGC - Heating (AC)

4B

K15003-02

HGC - Hot Water (HW)

5

K15004

Bolts, Nuts & Gaskets for 2 Headers

6

B01609

7

B01550-XX

8

K15005

Includes 4 pieces

9

K15006

Includes all parts for 2 sides

10

K15007-XX

Includes all Front & Rear Panels

11

B01589

12

B01582

13

B01608

14

B01584-XX

By Unit

15

B01585

By Unit

16

B01583-XX

By Unit

17

K15008-XX

18

B01594-XX

19A

B01621-01TO 06

CS Models - With Pilot & Valves - Natural Gas

19B

B01621-07 TO 12 CS Models - With Pilot & Valves - Propane Gas

19C

B01617-XX

ES Models - With Pilot & Valves

20

B01624

HGC-1212 and up

21

K15012

Kit of 20

22

B01592

By Unit

23

B01603-XX

24

K15013

Left and Right Side

25

B01598-XX

26

K15014-XX

For 1 Front OR Rear Kit

27

B00043-01

By Unit

28A

B01239-01

By Unit - Propane Gas

28B

B01239-02

By Unit - Natural Gas

29

K15015

Kit of 20

30

K15016

includes the Air Baffle

31A

R03G003

CS Models

31B

R03H006

ES Models 

31C

R04G001

CS Models - Propane Only

32A

R02K002

CS Models

32B

R03Z010

ES Models

33

B01618-XX

Without Valves and Controls

34A

G10F002

HGC-0909 and lower

34B

G10F003

HGC-1010 and up

35

R03F001-1

CS Models

36

R01Z008

ES Models

37

K15017

38

G11H004

39A

B01619-01

HGC-0909 and lower

39B

B01619-02

HGC-1010 and up

40A

G11H001-2

HGC-0909 and lower

40B

G11H002-2

HGC-1010 and up

41A

R01G003

HGC-0909 and lower - CS & ES Natural

41B

R01G009

HGC-1010 and up - ES Natural

41C

R01G010

HGC-0909 and lower - CS Propane

42A

G01K003

HGC-0909 and lower - By Unit

42B

G01L001

HGC-1010 and up - By Units

43

K15018

Complete with Label

44

K01012

45

L05F003-1

1 1/4" X 2 1/2" Nipple
Electrical Box Cover
Ground Kit
8 positions BUCK style Terminal Strip

1 1/4" Main manual shut-off Valve
1" Main valve
1 1/4" Main valve

1" X 2 1/2" Nipple

1" Main valve

Pilot manual shut-off Valve
Pilot Nipple
Pilot Nipple
1" Main manual shut-off Valve

1 1/4" Union
Pilotstat
Pilot Solenoid Valve
Pilot line

30" Thermocouple
36" Ignition Cable
Manifold Assembly
1" Union

Pilot Drawer Kit
Constant Pilot
Electronic Pilot
.010" Propane Insertion orifice

HGC Burner
Orifice
Orifice
Wing Nuts Kit

Floor
Rear Inlet Air Side panels Kit
Rear Inlet Air Panel
Front & Rear panels Kit

Complete Gas Train
Well Protector
Insulation supports Kit
Combustion Chamber Interior Side Panel

Heat Exchanger Baffles Kit
Front superior Burner Plate
Complete Gas Train
Complete Gas Train

Header outside panel (Right)
Combustion Chamber Front & Rear Top Support
Combustion Chamber Corner angle
Comb. Chamber Front & Rear Bottom Support

Combustion Chamber Ceramic Insulation Kit
Combustion Chamber Ceramic Insulation Kit
Exterior Side Panel
Combustion Chamber Support

Header gasket Kit
Header outside panel (Left)
Complete Assembled Draft-Hood
Heat Exchanger corners Insulation Kit

Inlet-Outlet Header
Inlet-Outlet Header
Intermediate Header
Intermediate Header

DESCRIPTION

Heat Exchanger
Heat Exchanger
Support Plates Kit

Model HGC (HGC0404 to HGC1515)

Summary of Contents for HGC

Page 1: ...rd Sherbrooke QC Canada J1L 1V8 Caution Do not tamper with the unit or its controls Call a qualified service technician GAS FIRED HOT WATER BOILER AND WATER HEATER Save these instructions for future r...

Page 2: ...anger AC Steel HW Stainless steel Capacity Input in thousands of BTU h 0404 0505 0606 0707 0808 0909 1010 1111 1212 1313 1414 1515 Unit name HGC Commercial Gas Hydronic 2 DESCRIPTIONS OF MAIN COMPONEN...

Page 3: ...blade already installed on the flow switch add the necessary blade to reach the desired length or cut the blade if needed We recommend that you have a qualified technician install your appliance 3 DE...

Page 4: ...ameter than the gas valve inlet A manual cut off valve must be installed as close as possible to the appliance 7 ELECTRICAL WIRING All wiring must comply with regulations by local authorities and the...

Page 5: ...ing on the second stage high fire 8 WATER PIPING 8 1 Overview A pressure regulator must be installed on the water feed line to the unit and adjusted to a pressure lower than the unit safety valve sett...

Page 6: ...draft to ensure normal safe operation of the appliance Consult the installation code CAN CGA B149 Also the installation must conform to regulations of authorities having jurisdiction PART 2 OPERATION...

Page 7: ...on the following points must be checked 2 4 1 Manifold pressure Install a pressure gauge downstream from the gas valve in the pressure tap provided on the vertical section of the gas train pipe The pr...

Page 8: ...Remove the burner tray to prevent the soot from falling on the burners 2 Remove the connecting flue pipe and the draft hood 3 Remove the V shaped baffles on the heat exchanger 4 Clean the tubes with...

Page 9: ...ay Night Dealer s name and address RESULT OF START UP TEST Gas inlet pressure W C Gas outlet pressure W C Heat exchanger water inlet temperature F or C Heat exchanger water outlet temperature F or C W...

Page 10: ...400 000 646 400 64 9 1 1 755 HGC 0909 909 000 450 000 727 200 73 0 1 3 850 HGC 1010 1 010 000 500 000 808 000 81 1 1 5 944 HGC 1111 1 111 000 550 000 888 800 89 2 1 7 1039 HGC 1212 1 212 000 600 000...

Page 11: ...44 50 1130 46 50 1181 59 50 1511 37 50 953 1 00 3 4 x 1 3 4 1010 41 50 1054 16 406 48 50 1232 50 00 1270 59 50 1511 41 00 1041 1 25 1x1 1 4 3 4 1111 41 50 1054 16 406 52 00 1321 54 00 1372 59 50 1511...

Page 12: ...DNS 0252 Rev A 13 FIGURE 3 1 HGC 0404 to 0909 constant pilot with natural venting FIGURE 3 2 HGC 0404 to 1515 electronic pilot with natural venting DNS 0251 Rev A...

Page 13: ...IGURE 3 3 Electrical wiring electronic ignition and sidewall vent HGC 0404 to HGC 0707 FIGURE 3 4 Electrical wiring electronic ignition and sidewall vent HGC 0808 to HGC 1313 DNS 0341 Rev B DNS 0340 R...

Page 14: ...15 FIGURE 3 5 Electrical wiring constant pilot and sidewall vent HGC 0404 to HGC 0707 DNS 0343 Rev B FIGURE 3 6 Electrical wiring constant pilot and sidewall vent HGC 0808 to HGC 1313 DNS 0342 Rev B...

Page 15: ...16 DNS 0254 Rev A FIGURE 3 7 Typical primary secondary piping system FIGURE 3 8 Typical primary secondary piping system with by pass DNS 0253 Rev A...

Page 16: ...17 FIGURE 3 9 Typical 3 way valve piping system DNS 0256 Rev A FIGURE 3 10 Typical domestic hot water production piping system DNS 0255 Rev A...

Page 17: ...18 PARTS LIST DNS 0393 Rev D Model HGC HGC0404 to HGC1515...

Page 18: ...GC 1010 and up 41A R01G003 HGC 0909 and lower CS ES Natural 41B R01G009 HGC 1010 and up ES Natural 41C R01G010 HGC 0909 and lower CS Propane 42A G01K003 HGC 0909 and lower By Unit 42B G01L001 HGC 1010...

Page 19: ...2L001 HGC Heating AC 58B R02L003 HGC Hot Water HW 59 G11Z001 1 60A G11F021 HGC 0404 to 0707 Heating AC 60B G11F022 Models HGC 0808 HGC 0909 Heating AC 60C G11F023 Models HGC 1010 more Heating AC 60D G...

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