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DM-634C Oxygen Sensor Assembly

 

DM-634C O2 Sensor Instruction Manual                                  Rev. .066 

Page 17 of 25 

 
 
 

3.9

 

Programming Alarms 

3.9.1

 

Alarm Levels 

 
Both alarm 1 and alarm 2 levels are factory set prior to shipment. Alarm 1 is set at 19.5%; alarm 2 at 17.5%. 
Both alarms can be set in 0.1% increments from 2.5% to 22.5%. The following procedure is used to change 
alarm set points: 
 

a)

 

First, enter the programming menu by holding the programming magnet stationary over “PGM 2” for 
30 seconds until the display reads

 “VIEW PROG STATUS”

, then withdraw the magnet. At this point 

you can scroll through the programming menu by momentarily waving the programming magnet over 
“PGM 1” or “PGM 2”. The menu options are: View Program Status, Set Alarm 1 Level, Set Alarm 2 
Level. and Set Cal Level. back to normal operations by holding the programming magnet over “PGM 
2” for 3 seconds, or automatically return to normal operation in 30 seconds.  
 

b)

 

ALARM 1 LEVEL From the programming menu scroll to the alarm 1 level listing. The menu item 
appears as: 

“SET ALARM 1 LEVEL”

. Enter the menu by holding the programming magnet 

stationary over “PGM 1” for 3 seconds until the display reads 

“SET ALM1 @ 19.5%”

, then withdraw 

the magnet. Use the programming magnet to make an adjustment to “PGM 1” to increase or “PGM 2” 
to decrease the display reading until the reading is equal to the desired alarm set point. Exit to the 
programming menu by holding the programming magnet over “PGM1” for 3 seconds, or automatically 
return to the programming menu in 30 seconds. 

 

c)

 

ALARM 2 LEVEL From the programming menu scroll to the alarm 2 level listing. The menu item 
appears as: 

“SET ALARM 2 LEVEL”

. Enter the menu by holding the programming magnet 

stationary over “PGM 1” for 3 seconds until the display reads 

“SET ALM2 @ 17.5%”

, then withdraw 

the magnet. Use the programming magnet to make an adjustment to “PGM 1” to increase or “PGM 2” 
to decrease the display reading until the reading is equal to the desired alarm set point. Exit to the 
programming menu by holding the programming magnet over “PGM1” for 3 seconds, or automatically 
return to the programming menu in 30 seconds. 

 

d)

 

Exit back to normal operations by holding the programming magnet over “PGM 2” for 3 seconds, or 
automatically return to normal operation in 30 seconds.  

 

3.9.2

 

Alarm Reset 

 

An alarm condition will cause the applicable alarm to activate its corresponding relay and LED. If alarm 1, 
alarm 2, or fault alarms have been programmed for latching relays, an alarm reset function must be activated 
to reset the alarms after an alarm condition has cleared. To reset the alarms, simply wave the programming 
magnet over either “PGM 1” or “PGM 2”, momentarily, while in normal operations mode and note that the 
corresponding alarm LED(s) turn off. 

 

3.9.3

 

Other Alarm Functions 

 
Alarms are factory programmed to be non-latching, de-energized; and to fire under ascending gas conditions. 
The fault alarm relay is programmed as normally energized which is useful for detecting a 24VDC power 
source failure. All alarm functions are programmable via jumper tabs. Changing alarm functions requires the 
sensor housing to be opened, thus declassification of the area is required. See section 3.5.4-e for details. 
 

Summary of Contents for MicroSafe DM-634C

Page 1: ...Deficiency Sensor 0 25 O2 Operator s Installation and Instruction Manual DETCON Inc 4055 Technology Forest Blvd Suite 100 The Woodlands Texas 77381 Ph 281 367 4100 Fax 281 298 2868 www detcon com Augu...

Page 2: ...DM 634C Oxygen Sensor Assembly DM 634C O2 Sensor Instruction Manual ii This page left intentionally blank...

Page 3: ...tment 6 3 4 7 Calibration Level Adjustment 6 3 5 Installation 6 3 5 1 Field Wiring Table 4 20 mA output 6 3 5 2 Sensor Location 7 3 5 3 Local Electrical Codes 7 3 5 4 Accessibility 8 3 5 5 Installatio...

Page 4: ...nting Dimensions 9 Figure 8 Sensor Connector PCB 10 Figure 9 Control Circuit 11 Figure 10 Control Circuit 11 Figure 11 Magnetic Programming Tool 14 Figure 12 Programming Locations 15 Figure 13 Spare p...

Page 5: ...microprocessor supervised electronics are packaged as a plug in module that mates to a standard connector board Both are housed in an explosion proof condulet that includes a glass lens window which...

Page 6: ...cation port and a linear 4 20 mA DC output Figure 2 Microprocessor Control Circuit 3 0 3 Base Connector Board The base connector board is mounted in the explosion proof enclosure and includes the mati...

Page 7: ...m level adjustments can be accomplished without removing the cover or declassifying the area Electrical classification is Class I Groups B C D Div 1 Figure 4 Explosion proof enclosures 3 1 Principle o...

Page 8: ...nd perimeter mounting are typically used to determine number and location of sensors The sensors are generally located 2 4 feet above grade 3 2 2 Interference Data Table 1 Interference Data Methane 10...

Page 9: ...3 4 7 for details AUTO SPAN 3 4 3 Program Mode The program mode provides a program status menu and allows for the adjustment of alarm set point levels and the programming of the calibration gas level...

Page 10: ...of ambient air gas sensor devices is directly relative to proper location and installation practice 3 5 1 Field Wiring Table 4 20 mA output Detcon MicroSafe O2 sensor assemblies require three conduct...

Page 11: ...s may either fail or wear Other leak sources are best determined by facility engineers with experience in similar processes Ventilation Normal ventilation or prevailing wind conditions can dictate eff...

Page 12: ...hall be placed within 18 of the enclosure Crouse Hinds type EYS2 EYD2 or equivalent are suitable for this purpose 3 5 5 Installation Procedure a Remove the junction box cover and un plug the control c...

Page 13: ...ure 9 Alarm 1 and Alarm 2 have three jumper programmable functions latching non latching relays normally energized normally de energized relays and ascending descending alarm set points The fault alar...

Page 14: ...relay will be in the energized mode The energized mode will energize or activate the alarm relay when there is no alarm condition and de energize or de activate the alarm relay when there is an alarm...

Page 15: ...e amp board see Figure 10 There are 256 different ID numbers available which are based on the hexadecimal numbering system If RS 485 communications are used each sensor must have its own unique ID num...

Page 16: ...147 9 3 190 B E 233 E 9 19 1 3 62 3 E 105 6 9 148 9 4 191 B F 234 E A 20 1 4 63 3 F 106 6 A 149 9 5 192 C 0 235 E B 21 1 5 64 4 0 107 6 B 150 9 6 193 C 1 236 E C 22 1 6 65 4 1 108 6 C 151 9 7 194 C 2...

Page 17: ...O2 gas sensors are pre calibrated prior to shipment and will in most cases not require significant adjustment on start up However it is recommended that a complete calibration test and adjustment be p...

Page 18: ...h is the normal atmospheric concentration Other concentrations may be used as long as they fall within 15 0 to 25 0 O2 However any alternate span gas concentration value must be programmed via the cal...

Page 19: ...icate the actual concentration requested g Apply the calibration test gas at a flow rate of 500 milliliters per minute If the calibration gas level is set at 20 9 and ambient air is verified to be 20...

Page 20: ...et Cal Level b Next scroll to the VIEW PROG STATUS listing and then hold the programming magnet over PGM 1 for 3 seconds The menu will then automatically scroll at five second intervals through the fo...

Page 21: ...30 seconds c ALARM 2 LEVEL From the programming menu scroll to the alarm 2 level listing The menu item appears as SET ALARM 2 LEVEL Enter the menu by holding the programming magnet stationary over PG...

Page 22: ...25 or less remains the sensor cell should be replaced within a reasonable maintenance schedule 3 11 RS 485 Protocol Model TP 624C MicroSafe sensors feature Modbus compatible communications protocol a...

Page 23: ...larm Register High Byte Low Byte 40005 Status Bits Status Bits High Byte Bit 7 Not used always 0 Bit 6 Not used always 0 Bit 5 Not used always 0 Bit 4 Not used always 0 Bit 3 1 Unit is in calibration...

Page 24: ...100 Reg40005 Data Hi 05 5 0000 0101 Reg40005 Data Lo 50 80 0101 0000 CRC CRC Additional Notes The calibration LED will light when the transmitter is sending a response to a Master Query Communications...

Page 25: ...ter re initialization Non readable Display 1 If display has blue background when hot install sunshade to reduce temperature 2 If poor contrast adjust contrast pot accordingly Nothing Displayed Transmi...

Page 26: ...rcuit Sensor Head Wiring Connection Sensor Head Wiring Connection Sensor Head Wiring Connection Sensor Head Wiring Connection 24VDC Power IN Common DC Power IN 4 20 mA Output Customer Supplied Wiring...

Page 27: ...hnology Forest Blvd Suite 100 The Woodlands Texas 77381 for necessary repairs or replacement 3 16 Service Policy Detcon Inc as manufacturer warrants under intended normal use each new MicroSafe plug i...

Page 28: ...ALARM 1 SET ALM1 inc 485 ID SET SET ALARM 2 dec inc LEGEND PGM1 Program Switch Location 1 PGM2 Program Switch Location 2 M Momentary pass of magnet 3 3 second hold of magnet 30 30 second of magnet inc...

Page 29: ...nges made Approvals 065 06 18 09 Last release BM 066 08 02 18 Updated Conduit Seal in Section 3 5 4 MM Shipping Address 4055 technology Forest Blvd Suite 100 The Woodlands Texas 77381 Mailing Address...

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