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DM-634C Oxygen Sensor Assembly

 

DM-634C O2 Sensor Instruction Manual                                  Rev. .066 

Page 13 of 25 

 
 
 

3.6

 

Start Up  

Upon completion of all mechanical mounting and termination of all field wiring, apply system power and 
observe the following normal conditions: 
a)

 

 “Fault” LED is off. 

b)

 

A temporary upscale reading may occur as the sensor powers up. This upscale reading will clear to 

about 20.9% within a few minutes of turn-on, assuming there is no oxygen deficient condition in the 
area of the sensor. 

 

Note:

 All alarms will be disabled for 1 minute after power up. In the event of power failure, the 

alarm disable period will begin again once power has been restored. 

 

Initial Operational Tests 

 

After a warm up period has been allowed for, the sensor should be checked to verify reliable sensitivity 

to O2 gas. 

 

Material Requirements 

*

 

Detcon P/N 6132 Threaded Calibration Adapter 

*

 

Test gas containing 100% nitrogen at a controlled flow rate of 500 ml/min. 

a)

 

Attach the calibration adapter to the threaded sensor housing. Apply the test gas at a controlled flow 

rate of 500 ml/m. Observe that the LCD display decreases to a level of 3% or less. 

b)

 

Remove the test gas and observe that the LCD display increases back  to 20.9% ±2% of scale (0.5% 

O2).  

c)

 

If alarms are activated during the test, and have been programmed for latching operation, reset them 
according to the instructions in section 3.9.2. 

 

Initial operational tests are complete. Detcon O2 gas sensors are pre-calibrated prior to shipment and will, in 
most cases, not require significant adjustment on start up. However, it is recommended that a complete 
calibration test and adjustment be performed within 24 hours of installation. Refer to calibration instructions in 
later text.

 

 

3.7

 

Calibration  

Material Requirements  
* Detcon PN 327-000000-000 MicroSafe™ Programming Magnet 
* Detcon PN 613-120000-000 Threaded Calibration Adapter  
* Test gas containing 100% nitrogen at a controlled flow rate of 500ml/min. 
 

Programming Magnet Operating Instructions  

Operator interface to MicroSafe™ gas detection products is via magnetic switches located behind the 
transmitter face plate. DO NOT remove the glass lens cover to calibrate or change programming parameters. 
Two switches labeled “PGM 1” and “PGM 2” allow for complete calibration and alarm level programming 
without removing the enclosure cover, thereby eliminating the need for area de-classification or the use of hot 
permits. A magnetic programming tool (see Figure 11) is used to operate the switches. Switch action is defined 
as momentary contact, 3 second hold, and 30 second hold. In momentary contact use, the programming magnet 
is waved over a switch location. In 3 second hold, the programming magnet is held in place over a switch 
location for 3 or more seconds. In 30 second hold, the programming magnet is held in place over a switch 
location for 30 or more seconds. Three and thirty second hold is used to enter or exit calibration and program 
menus while momentary contact is used to make adjustments. The location of “PGM 1” and “PGM 2” are 
shown in Figure 12. 
 

Summary of Contents for MicroSafe DM-634C

Page 1: ...Deficiency Sensor 0 25 O2 Operator s Installation and Instruction Manual DETCON Inc 4055 Technology Forest Blvd Suite 100 The Woodlands Texas 77381 Ph 281 367 4100 Fax 281 298 2868 www detcon com Augu...

Page 2: ...DM 634C Oxygen Sensor Assembly DM 634C O2 Sensor Instruction Manual ii This page left intentionally blank...

Page 3: ...tment 6 3 4 7 Calibration Level Adjustment 6 3 5 Installation 6 3 5 1 Field Wiring Table 4 20 mA output 6 3 5 2 Sensor Location 7 3 5 3 Local Electrical Codes 7 3 5 4 Accessibility 8 3 5 5 Installatio...

Page 4: ...nting Dimensions 9 Figure 8 Sensor Connector PCB 10 Figure 9 Control Circuit 11 Figure 10 Control Circuit 11 Figure 11 Magnetic Programming Tool 14 Figure 12 Programming Locations 15 Figure 13 Spare p...

Page 5: ...microprocessor supervised electronics are packaged as a plug in module that mates to a standard connector board Both are housed in an explosion proof condulet that includes a glass lens window which...

Page 6: ...cation port and a linear 4 20 mA DC output Figure 2 Microprocessor Control Circuit 3 0 3 Base Connector Board The base connector board is mounted in the explosion proof enclosure and includes the mati...

Page 7: ...m level adjustments can be accomplished without removing the cover or declassifying the area Electrical classification is Class I Groups B C D Div 1 Figure 4 Explosion proof enclosures 3 1 Principle o...

Page 8: ...nd perimeter mounting are typically used to determine number and location of sensors The sensors are generally located 2 4 feet above grade 3 2 2 Interference Data Table 1 Interference Data Methane 10...

Page 9: ...3 4 7 for details AUTO SPAN 3 4 3 Program Mode The program mode provides a program status menu and allows for the adjustment of alarm set point levels and the programming of the calibration gas level...

Page 10: ...of ambient air gas sensor devices is directly relative to proper location and installation practice 3 5 1 Field Wiring Table 4 20 mA output Detcon MicroSafe O2 sensor assemblies require three conduct...

Page 11: ...s may either fail or wear Other leak sources are best determined by facility engineers with experience in similar processes Ventilation Normal ventilation or prevailing wind conditions can dictate eff...

Page 12: ...hall be placed within 18 of the enclosure Crouse Hinds type EYS2 EYD2 or equivalent are suitable for this purpose 3 5 5 Installation Procedure a Remove the junction box cover and un plug the control c...

Page 13: ...ure 9 Alarm 1 and Alarm 2 have three jumper programmable functions latching non latching relays normally energized normally de energized relays and ascending descending alarm set points The fault alar...

Page 14: ...relay will be in the energized mode The energized mode will energize or activate the alarm relay when there is no alarm condition and de energize or de activate the alarm relay when there is an alarm...

Page 15: ...e amp board see Figure 10 There are 256 different ID numbers available which are based on the hexadecimal numbering system If RS 485 communications are used each sensor must have its own unique ID num...

Page 16: ...147 9 3 190 B E 233 E 9 19 1 3 62 3 E 105 6 9 148 9 4 191 B F 234 E A 20 1 4 63 3 F 106 6 A 149 9 5 192 C 0 235 E B 21 1 5 64 4 0 107 6 B 150 9 6 193 C 1 236 E C 22 1 6 65 4 1 108 6 C 151 9 7 194 C 2...

Page 17: ...O2 gas sensors are pre calibrated prior to shipment and will in most cases not require significant adjustment on start up However it is recommended that a complete calibration test and adjustment be p...

Page 18: ...h is the normal atmospheric concentration Other concentrations may be used as long as they fall within 15 0 to 25 0 O2 However any alternate span gas concentration value must be programmed via the cal...

Page 19: ...icate the actual concentration requested g Apply the calibration test gas at a flow rate of 500 milliliters per minute If the calibration gas level is set at 20 9 and ambient air is verified to be 20...

Page 20: ...et Cal Level b Next scroll to the VIEW PROG STATUS listing and then hold the programming magnet over PGM 1 for 3 seconds The menu will then automatically scroll at five second intervals through the fo...

Page 21: ...30 seconds c ALARM 2 LEVEL From the programming menu scroll to the alarm 2 level listing The menu item appears as SET ALARM 2 LEVEL Enter the menu by holding the programming magnet stationary over PG...

Page 22: ...25 or less remains the sensor cell should be replaced within a reasonable maintenance schedule 3 11 RS 485 Protocol Model TP 624C MicroSafe sensors feature Modbus compatible communications protocol a...

Page 23: ...larm Register High Byte Low Byte 40005 Status Bits Status Bits High Byte Bit 7 Not used always 0 Bit 6 Not used always 0 Bit 5 Not used always 0 Bit 4 Not used always 0 Bit 3 1 Unit is in calibration...

Page 24: ...100 Reg40005 Data Hi 05 5 0000 0101 Reg40005 Data Lo 50 80 0101 0000 CRC CRC Additional Notes The calibration LED will light when the transmitter is sending a response to a Master Query Communications...

Page 25: ...ter re initialization Non readable Display 1 If display has blue background when hot install sunshade to reduce temperature 2 If poor contrast adjust contrast pot accordingly Nothing Displayed Transmi...

Page 26: ...rcuit Sensor Head Wiring Connection Sensor Head Wiring Connection Sensor Head Wiring Connection Sensor Head Wiring Connection 24VDC Power IN Common DC Power IN 4 20 mA Output Customer Supplied Wiring...

Page 27: ...hnology Forest Blvd Suite 100 The Woodlands Texas 77381 for necessary repairs or replacement 3 16 Service Policy Detcon Inc as manufacturer warrants under intended normal use each new MicroSafe plug i...

Page 28: ...ALARM 1 SET ALM1 inc 485 ID SET SET ALARM 2 dec inc LEGEND PGM1 Program Switch Location 1 PGM2 Program Switch Location 2 M Momentary pass of magnet 3 3 second hold of magnet 30 30 second of magnet inc...

Page 29: ...nges made Approvals 065 06 18 09 Last release BM 066 08 02 18 Updated Conduit Seal in Section 3 5 4 MM Shipping Address 4055 technology Forest Blvd Suite 100 The Woodlands Texas 77381 Mailing Address...

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