Desoutter 6151658830 Product Instructions Download Page 2

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10/2019

Table of Contents

Product Information .............................................................................................................................. 3

General Information......................................................................................................................... 3

Safety signal words .............................................................................................................. 3

Warranty............................................................................................................................... 3

Website ................................................................................................................................ 3

Information about spare parts .............................................................................................. 3

Dimensioning ....................................................................................................................... 4

CAD files .............................................................................................................................. 4

Overview ......................................................................................................................................... 4

Product description .............................................................................................................. 4

Technical data...................................................................................................................... 5

Accessories.......................................................................................................................... 7

Service Overview ............................................................................................................................ 9

Maintenance program .......................................................................................................... 9

Spare parts........................................................................................................................... 9

Installation............................................................................................................................................ 10

Installation Requirements.............................................................................................................. 10

Selecting the torque reaction bar ....................................................................................... 10

Shaping the torque reaction bar......................................................................................... 10

Installing the torque reaction bar........................................................................................ 12

Changing the cable connector orientation.......................................................................... 13

Installation Instructions.................................................................................................................. 13

Mounting the suspension ring ............................................................................................ 13

Mounting the side handle ................................................................................................... 14

Connecting the power cable............................................................................................... 14

Connecting the tool to the controller .................................................................................. 15

Operation.............................................................................................................................................. 16

Configuration Instructions.............................................................................................................. 16

Torque and speed limits..................................................................................................... 16

Operating Instructions ................................................................................................................... 16

Starting the tool .................................................................................................................. 16

Viewing the tightening reports............................................................................................ 17

Changing the rotation direction .......................................................................................... 17

Service.................................................................................................................................................. 18

Maintenance Instructions .............................................................................................................. 18

Instructions for transducerized tools .................................................................................. 18

Read before maintenance.................................................................................................. 18

Preventive Maintenance..................................................................................................... 18

Recommissionning ........................................................................................................................ 19

Checking before putting back into service..................................................................................... 19

Summary of Contents for 6151658830

Page 1: ...151658840 ERP750 6151658850 ERP1000 6151658860 ERP1700 6151658870 Download the latest version of this document at www desouttertools com info 6159923510 WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference ...

Page 2: ...ue reaction bar 12 Changing the cable connector orientation 13 Installation Instructions 13 Mounting the suspension ring 13 Mounting the side handle 14 Connecting the power cable 14 Connecting the tool to the controller 15 Operation 16 Configuration Instructions 16 Torque and speed limits 16 Operating Instructions 16 Starting the tool 16 Viewing the tightening reports 17 Changing the rotation dire...

Page 3: ...r the product is first taken into use but will in any case expire at the latest 13 months after delivery Normal wear and tear on parts is not included within the warranty Normal wear and tear is that which requires a part change or other adjustment overhaul during standard tools maintenance typical for that period expressed in time operation hours or otherwise The product warranty relies on the co...

Page 4: ...2 17 24 17 91 18 43 19 72 E mm 275 275 275 275 275 E 10 83 10 83 10 83 10 83 10 83 F mm 71 71 71 71 71 F 2 80 2 80 2 80 2 80 2 80 CAD files For information about the dimensions of a product see the Dimensional drawings archive http resource center desouttertools Overview Product description ERP high torque nutrunners are intended to be connected to a CVI3 Function or CVI3 Vision controller It is r...

Page 5: ...nting location of the side handle 8 Spline Tool cable Length m Length ft Part number 3 9 8 6159174610 5 16 6159174620 10 32 8 6159174640 15 49 2 6159174650 Extension tool cable Length m Length ft Part number 5 16 6159172220 10 32 8 6159172240 Technical data Minimum firmware and software releases Product Release CVI3 Function V 1 9 6 x CVI3 Vision V 1 9 6 x ERS ERPHT adapter V 3 02 16 CVI MONITOR V...

Page 6: ...ERP250 55 184 ERP500 110 368 ERP750 165 553 ERP1000 221 737 ERP1700 376 1253 Rated speed rpm Rated speed rpm ERP250 822 ERP500 347 ERP750 245 ERP1000 205 ERP1700 85 Voltage 3 230AC Veff Power 500 Watt 0 67hp IP rating 54 Weight Weight kg Weight lb ERP250 5 1 11 2 ERP500 5 8 12 8 ERP750 6 2 13 7 ERP1000 6 4 14 1 ERP1700 8 3 18 3 Number of splines Number of splines ERP250 3 ERP500 4 ERP750 5 ERP1000...

Page 7: ...158120705 5 1000 737 56 0 6 1 3 6158120715 9 1600 1180 10 1 7 3 7 Straight reaction bar Part number Number of splines Max torque allowed Nm Max torque allowed ft lb Weight kg Weight lb 6158120975 3 250 184 40 1 2 2 6 6158120545 4 500 368 80 1 4 3 1 6158120555 5 900 663 80 4 P8 8 6158120565 9 1600 1180 10 6 8 15 Aluminium L type reaction bar Part number Number of splines Max torque allowed Nm Max t...

Page 8: ...95 5 900 663 80 0 8 1 8 6158120605 9 1600 1180 10 1 5 3 3 Short sliding drive reaction bar Part number Number of splines Max torque allowed Nm Max torque allowed ft lb Weight kg Weight lb 6158121135 3 250 184 40 0 9 2 6158120625 4 500 368 80 1 2 2 6 6158120645 5 900 663 80 1 4 3 1 6158120665 9 1600 1180 10 2 3 5 1 Extended sliding drive reaction bar Part number Number of splines Max torque allowed...

Page 9: ...port and maintenance solutions Spare parts Exploded views and spare parts lists are available at https www desouttertools com resource centre The use of spare parts other than those originally supplied by the manufacturer may result in a drop in performance or in increased maintenance and level of vibration and in the full cancellation of the manufacturer s liability ...

Page 10: ...e single tool The reaction bars are not interchangeable from one tool to another Select the reaction bar type according to the tables above in this manual making sure that the tightening torque pro grammed does not exceed the maximum torque accepted by the reaction arm Desoutter shall not be held liable if the tool is used with any reaction bar other than a Desoutter branded one For other models c...

Page 11: ... Highlight the F area by drawing the outlines 7 Define the shape of the reaction bar TR so that the contact point K falls within the F area The ideal location of the contact point is on the B E line In Figure C see the ideal contact line LCI If the contact point K is located on an angle lower than α the output bearing may be overloaded and the reaction bar might be distorted In Figure C see the pr...

Page 12: ...n bar on the gear housing 3 Tighten the nut of the gear housing according to the torque values given in the diagram 15 15 E E 15 E 15 K Axe BE 45 40 35 30 25 15 L C B A TR DV Axe AC α OK 15 15 45 40 35 30 25 15 L C B E E 15 E 15 K A TR DV Axe AC Axe BE α NOK 15 15 45 40 35 30 25 15 L C B E E 15 E 15 K A TR DV Axe AC Axe BE α OK 15 15 45 40 35 30 25 15 L C B E E 15 E 15 A TR DV Axe AC Axe BE α K NO...

Page 13: ...ing the cable connector orientation If required change the orientation of the cable connector as described above Installation Instructions Mounting the suspension ring Assy by Hand If required mount the suspension ring as described above ...

Page 14: ... 20 10 2019 Mounting the side handle Assy by Hand Loctite 243 on 1 2 turn 1 3 4 2 Follow the instructions given in the above diagram Connecting the power cable Connect the power cable to the tool and lock the nut by hand ...

Page 15: ...ting the tool to the controller Switch off the controller before connecting or disconnecting the tool cable and the adaptor from the controller Refer to the user manual 6159921160 available at https www desouttertools com resource centre ...

Page 16: ... 225 750 28 5 ERP1000 300 1 000 23 ERP1700 510 1 700 10 Operating Instructions Starting the tool Fit the tool with a suitable socket Select the appropriate program on the controller Hold the tool by means of the handle place the reaction bar on a suitable reaction point and apply to the fastener to be tightened WARNING Risk of Injury As the reaction force increases in proportion to the tightening ...

Page 17: ...reaction bar while the tool is used Press the trigger to start the tool Viewing the tightening reports 1 2 3 4 Item Color Description 1 Red The tightening report is NOK 2 Green The tightening report is OK 3 Yellow The LED turns on according to the user configuration 4 Blue The LED turns on according to the user configuration Changing the rotation direction 1 3 2 Item Direction 1 Clockwise 2 Neutra...

Page 18: ...ight hand thread When reassembling Apply the recommended glue Tighten to the required torque Lubricate with the required grease or oil Do not apply too much grease on gears or bearings a thin coat shall be sufficient Read before maintenance Maintenance should be performed by qualified personnel only Follow standard engineering practices and refer to exploded views for disassembling and reassemblin...

Page 19: ...ferent parts of the system back into service check that the main settings have been correctly set up and that the safety devices work properly Checking before putting back into service Prior to putting the equipment back into service check that its main settings have not been modified and that the safety devices work properly ...

Page 20: ...icles Off Road General Industry Desoutter offers a comprehensive range of Solutions tools service and projects to meet the specific demands of local and global customers in over 170 countries The company designs develops and delivers innovative quality industrial tool solutions including Air and Electric Screwdrivers Advanced Assembly Tools Advanced Drilling Units Air Motors and Torque Measurement...

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