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Starting 

 

 1.  Check that prop bolts are tight and spinner is secure. 
 2.  Make sure the starting area is free of dirt, sand, gravel, or other loose debris 
 3.  Turn on the radio system and check the throttle operation and position. 
 4.  Have someone (with eye protection) firmly hold the plane.    
 5.  Close the choke completely. 
 6.  Open the throttle to approximately 1/4 position. 
 7.  Turn on the ignition.  ALWAYS BE PREPARED FOR THE MOTOR TO START ON ANY FLIP OF   
      THE PROP, whether the ignition switch is on or off! 
 8.  Always wear a heavy leather glove when starting the motor. 
 9.  Give the prop a quick, firm, flip counter clockwise.  Follow through quickly as you flip the prop so  
      your hand is out of the propeller's path.  Repeat until the motor fires or “pops”.   
10. Open the choke. 
11. Set throttle to idle position. (carb butterfly plates slightly open) 
12. Flip the prop again until the motor runs. 
13. Let the motor warm up for 15 or 20 seconds before advancing the throttle. 

                                                            

Needle Adjustments

 

 

  The needle farthest from the motor is the “High RPM” needle. The needle closest to motor is the 

“Low RPM” needle. Turning the needles clockwise “leans” the fuel mixture. Turning the needles 
counter-clockwise “richens” the fuel mixture. 

  Settings will vary with altitude, temperature, humidity, fuel, carb variances, etc. A general starting 

point is:  1 3/4 open on the Low needle,  2 1/8 turns open on the High needle. 

  Adjusting either needle can have a slight effect on the other.  Example:  leaning the low needle can 

"slightly" lean the high range. 

  Adjust the High RPM needle to peak rpm. A tachometer is a great help, but remember that the RPM 

may drop a little bit after every start due to residual heat build up.  Don’t lean the mixture any more 
than necessary.  If the rpm steadily drops at full throttle or fades on long vertical maneuvers, the 
motor is too lean and is over heating.  

  Adjust the Low RPM needle until you achieve a smooth idle and a reliable transition to high throttle. 

Generally if the motor “stutters” or “coughs” in the mid range or when the throttle is advanced, the 
low end needle is too rich and possibly even the high end needle. If the motor dies quickly, the low 
end is probably lean.                                                                     

 

Don't set the needles overly rich to protect the engine.  Operating the motor overly rich not only 
reduces power, it creates other problems such as poor transition, pre-mature carbon build up, fouled 
plugs, excessive exhaust residue, sticking rings, and overall rough running.    

                                                             

 

Trouble Shooting

 

 

Motor won't start 
 

  Check battery voltage ( should be 5.0+ volts) and all ignition connections, wiring and switches. Wires 

can break from vibration near connectors. Check and/or swap out regulator. 

  Check tank venting, clunk position, and fuel flow.  

  Does fuel move towards the carbs when the prop is flipped? 

  If a carb isn’t priming, is the choke plate closing completely?  Is the carb or carb mount loose 

causing an air leak?  Look for fuel seepage. 

  Is throttle set at idle or slightly higher after motor “pops” and choke is opened?     

                                                                  (Cont'd)   
                                                                       5      
 

Summary of Contents for DA100-I

Page 1: ...T TM M D DA A1 10 00 0 I I Owners Manual 3 13 ...

Page 2: ...Make sure the aircraft is properly secured when starting or operating the motor Inspect motor mount bolts and firewall integrity before operating the motor Anyone in the immediate area of the motor should use eye protection during operation of the motor Keep spectators at least 30 feet away when operating the motor Turn off the motor before making any adjustments Always use the proper size propell...

Page 3: ... tubing should be the same or larger than the carburetor s fuel inlet fitting s inner diameter 1 8 I D is recommended Make sure all fuel line connections are secure Small nylon zip ties work well to keep the fuel line on the metal fittings Make sure the fuel line is secure and not touching the exhaust or cylinder fins An inline fuel filter can be used We recommend filtering the gas entering the fu...

Page 4: ... a 2400 mAh or larger capacity pack If a meter test shows 5 0 volts or less at the ignition module don t fly re charge When connecting the red pick up sensor to the ignition modules make sure that the polarity of the wires entering the connectors is correct Brown to brown orange to orange Unlike some ignitions the Desert Aircraft ignition is designed to spark only when the prop is flipped at a hig...

Page 5: ...e engine creates excessive heat Peak rpm should be over 6 000 during the break in process Adjust the needles as needed and give the engine a few easy flights The needles may need adjustment as the engine settles in and when other things change such as different props exhaust weather and altitude The engine should run well from the beginning and improve as flight hours accumulate Recommended Props ...

Page 6: ...needle can have a slight effect on the other Example leaning the low needle can slightly lean the high range Adjust the High RPM needle to peak rpm A tachometer is a great help but remember that the RPM may drop a little bit after every start due to residual heat build up Don t lean the mixture any more than necessary If the rpm steadily drops at full throttle or fades on long vertical maneuvers t...

Page 7: ...kwards Make sure prop is flipped forcefully through the compression stroke Without enough force the prop may bounce off compression and run backwards IF ANY PROBLEM PERSISTS PLEASE CONTACT DESERT AIRCRAFT FIRST We designed and manufactured your engine and have built serviced and analyzed thousands more We cover your engine s warranty not someone at the field or a stranger on the Internet Please gi...

Page 8: ...This motor can stop at any time for a variety of reasons Do not fly your plane in a way that damage or harm will result if the motor stops running If you cannot safely fly your plane if the engine stops for any reason do not fly the plane Desert Aircraft will not be responsible for damage caused in engine out situations DA100 I WARRANTY Your DA100 I motor and ignition system are covered with a 3 y...

Page 9: ...____ Muffler screws_____________ Standoffs ____________ Other Items __________ REASON FOR ENGINE AND OR IGNITION RETURN Crash Yes____ No____ Other_________________________________________ _______________________________________________________________________ _______________________________________________________________________ ____________________________________________________________________...

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