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4

106746

PORTABLE GASOLINE GENERATORS

VENTILATION

DUST, DIRT, RAIN,
AND SNOW

HIGH AND LOW
TEMPERATURE
OPERATION

Air temperature affects generator output.
Output drops 1% for each 10

°

 temperature

rise above 60

°

 F. Very low temperatures may

make the engine hard to start. See engine
Owner’s Manual for more information.

GENERAL
INFORMATION

Powerfast portable generators are rugged
and compact. These models provide depend-
able, trouble-free service. The alternators are
brushless with revolving fields. Honda gaso-
line engines provide long life under heavy
use. Honda engines have overhead valves
(OHV). This provides high performance with
lower fuel consumption. These engines are
governed to maintain engine speed of 3600
RPM under load. 3600 RPM engine speed
provides 120/240V, 60 Hz power.

ADDITIONAL FEATURES

• Circuit breaker protection

• Spark-arresting muffler (except model

PGH11000IE)

• Large fuel tank

• Oil alert system

• Electric starter

• 15-Amp ground fault circuit interrupter

(GFCI) receptacle

UNPACKING

1.

Remove generator from carton.

2.

Remove any protective packaging ap-
plied to generator for shipment.

3.

Check for loose or missing parts. Check
for shipping damage. If any parts are
missing or damaged, promptly inform
dealer where you bought generator.

4.

Battery cables are supplied. These
cables are in a separate bag inside
generator carton. You must install
these cables to engine. See Battery,
pages 7 and 8, for installation instruc-
tions.

This generator needs cooling air to run prop-
erly. Never block free-flowing, cooling air
to generator. Overheating will occur with-
out cooling air. This will damage the gen-
erator. Keep generator at least three feet
away from any object.

 DANGER: Use only in well-

vented areas. Make sure area has
plenty of free-moving, fresh, out-
side air. Never run generator in
an enclosed or confined area.
Never run generator inside occu-
pied building. Engine exhaust
contains poisonous carbon mon-
oxide gas. Overexposure will
cause loss of consciousness and
will lead to death.

Do not use generator in extremely dusty or
dirty conditions. This will severely affect its
life. Keep generator clean. Do not allow
dust, dirt, rain, or snow to collect on it.
Protect generator from outdoor elements.

 WARNING: Do not use gen-

erator outdoors in rain or snow.
Do not use generator near stand-
ing water or snow. Do not use if
generator is wet or damp. Oper-
ating  generator in these condi-
tions increases the risk of elec-
trocution. Severe injury or death
can occur.

Summary of Contents for PGH1100IE

Page 1: ...r use of generator can cause serious injury Keep this manual for future reference Generator Models PGH7500IE and PGH11000IE RES ET TES T 120 VOL TS F U E L F RES ET 120 240 VOL TS 120 240V FUL L POW E...

Page 2: ...nfluence of alcohol and those at high altitudes Make certain you read and understand all warnings Keep this manual for reference It is your guide to safe and proper operation of this generator Safetyi...

Page 3: ...rops if it is sparking if it produces smoke or flames if it vibrates at high levels if it has a damaged receptacle 12 Keep generator and nearby areas clean Keep generator free of oil mud and other for...

Page 4: ...arts Check for shipping damage If any parts are missing or damaged promptly inform dealer where you bought generator 4 Battery cables are supplied These cables are in a separate bag inside generator c...

Page 5: ...120 240 V Twist Lock 30 Amp 30 Amp 120 240 V 50 A No Yes General Honda Engine H P 13 20 Honda Model GX390K1VXE GX620VXA3 Fuel Type Gasoline Gasoline Fuel Tank Capacity 5 gal 5 gal Oil Alert System Yes...

Page 6: ...he oil alert system to shut down engine See engine Owner s Manual for more information Figure 2 Engine Switch Location HONDA OFF ON START ENGINE SW CIRCUIT BREAKER ELECTRIC START A battery is not supp...

Page 7: ...efueling Do not overfill fuel tank Al ways allow room for fuel to expand Ifyouoverfilltank fuel can overflow onto hot engine This can cause fire or explo sion After refueling tightly close fuel tank c...

Page 8: ...Locate the red positive battery cable from starter solenoid Connect it to the positive battery terminal see Figures 11 and 12 3 Locate the black negative battery cable attached to engine block Connect...

Page 9: ...starting This will help guard against deadly electric shock Only use grounded plugs with generator Onlyusegroundedex tension cords Only use three wire or double insulated power tools WARNING For a gr...

Page 10: ...00 x Chart 2 Always use starting watts not running watts when figuring correct electrical load x Motors of higher horsepower are not generally used Chart 1 Typical Electric Appliance Wattages DETERMIN...

Page 11: ...damage generator Use only grounded ex tension cords Power only grounded or double insulated items Do not overload receptacles Both generators have the fol lowing receptacles see Figure 14 120V 15 amp...

Page 12: ...ure 17 Choke Button Closed Model PGH11000IE Only Choke Button Pulled Out Closed Position 4 Start the engine A Recoil Starter Turn engine switch to the ON position see Figure 18 Remove slack from start...

Page 13: ...ine Let engine reach full speed 3 Connect electrical loads one at a time If the load consists of electric motors start them first Always start the larg est first Start each motor individually DISCONNE...

Page 14: ...upply the engine Owner s Manualwithgenerator Refertothatmanual for questions concerning engine mainte nance and repairs Non enginepartsrequirelittlemaintenance Keep generator clean Use a damp cloth to...

Page 15: ...d Yellow Yellow White White Auto Idle Control Board Yellow White White White Circuit Breaker 30A Circuit Breaker 30A Circuit Breaker 45A Circuit Breaker 45A Green T2 Green Black Red White Main Winding...

Page 16: ...3 Stator 1 14 27003002 Fan Bracket 1 15 27003015S Screw M8 x 20 4 16 099891 01 Rotor Nut Flanged 8mm 1 17 099892 01 Foam Pad 1 18 099842 04 Draw Bolt 1 19 27003003 Bearing 1 20 27003012S Diode 2 21 Ro...

Page 17: ...ting Bolts 4 10 099891 01 Nuts 4 11 103189 01 Top Box 1 12 099701 01 Screw and Washer 6 13 103198 01 Plastic Cap 1 14 103199 01 Bearing 1 15 103200 01 Borelly Washer 1 16 27003012S Diode 2 17 103201 0...

Page 18: ...ENERATORS 9 10 11 12 13 11 16 13 13 17 17 18 11 11 11 16 11 16 21 20 19 14 23 14 23 23 16 16 16 16 10 11 16 11 16 22 F U E L F 1 3 2 4 24 7 8 6 6 27 7 25 15 5 26 ILLUSTRATED PARTS LIST FOR MODEL PGH75...

Page 19: ...4 2 18 099756 01 Engine Spreader 1 19 099750 01 Hook Bolt 5 16 18 2 20 099749 01 Battery Mounting Bracket 1 21 NEC 5C Lock Nut 5 16 18 2 22 100410 01 Sems Screw 8 18 x 1 2 4 23 M10908 74 Screw 1 4 20...

Page 20: ...ORS 9 10 12 15 33 11 17 13 24 24 18 11 24 5 11 20 11 19 16 14 23 36 35 34 21 25 24 13 27 22 F U E L F 1 3 2 4 26 6 37 7 11 32 25 24 34 11 25 24 8 29 30 31 28 24 11 24 ILLUSTRATED PARTS LIST FOR MODEL...

Page 21: ...0908 74 1 4 20 x 1 2 Screw 1 24 WP 5C 5 16 Washer 24 25 26007004 5 16 18 x 3 4 Bolt 10 26 WP 4C 1 4 Washer 4 27 WLI 8 1 2 Lock Washer 2 28 H8C5 20C 5 16 18 x 2 50 Screw 4 29 105035 01 Handle 2 30 1030...

Page 22: ...1 11 100410 01 Sems Screw 8 18 x 1 2 4 12 100149 01 Control Box 1 13 22261000 U Nut 8 103348 04 Control Panel Assembly 1 103348 08 Control Panel Assembly Auto Idle Models 1 100177 07 Panel Schematic...

Page 23: ...100366 01 Rocker Switch 1 16 15324000 120V 15A Duplex Receptacle 1 102927 01 Control Panel Assembly 1 100177 05 Panel Schematic Diagram 1 103257 01 Auto Idle PC Board Kit 1 103258 02 Solenoid Assembl...

Page 24: ...orized dealers of this product If they cannot supply original replacement part s either contact your nearest Parts Central or call DESA International s Parts Department at 1 800 972 7879 for referral...

Page 25: ...___________________ _______________________________________________________________________________________________ ____________________________________________________________________________________...

Page 26: ...bility of the owner DESA International makes no warranty with respect to the engine and engine components not of its manufacture They are subject to warranties of their manufacturers To the full exten...

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