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8

201835

DIRECT-VENT NATURAL GAS HEATER

DYNAVENT

®

 WARNING: Never use an open

flame to check for a leak. Apply a
mixture of liquid soap and water
to all joints. Bubbles forming show
a leak. Correct all leaks at once.

Figure 14 - Inserting Pipe through
Knockout Hole

Figure 13 - Location of Knockout Plug

Knockout Plug

Connecting Furnace to Gas
Supply at Rear of Furnace

1.

Remove the two screws in back of fur-
nace cabinet located by the exhaust
vent(s) (see Figures 9 and 10).

2.

Remove two screws on front lower
flange that attach furnace flange to fur-
nace cabinet flange (see Figure 11).

Note: 

40,000 BTU/Hr model has a bot-

tom shield (see parts list, page 22, for
location). Removing two screws will
detach bottom shield.

3.

Slide furnace out of furnace cabinet.

4.

Locate gas inlet pipe on lower, right
front of furnace.

5.

40,000 BTU/Hr Model Only:

 Remove

screw holding gas inlet pipe clamp to
furnace.

6.

Disconnect gas inlet pipe from 3/8"
manifold elbow. Turn gas inlet pipe
counterclockwise to disconnect (see
Figure 12).

7.

Rotate the 3/8" manifold elbow 90

°

 so

the opening is pointing downward (see
Figure 12).

8.

Locate knockout plug in furnace cabi-
net. Knockout plug is in lower left rear
of furnace cabinet (as viewed from rear,
see Figure 13). Remove knockout plug.

9.

Slide furnace back into furnace cabi-
net. Make sure exhaust tube gaskets are
in place. Make sure exhaust and intake
vent tubes extend into vent caps on
back of cabinet. Replace two screws by
exhaust vent(s) removed in step 1.

10.

25,000 BTU/Hr Model:

 Replace two

screws removed in step 2. Attach fur-
nace flange and furnace cabinet lower
flange together.

40,000 BTU/Hr Model:

 Place bottom

shield back in place. Replace two
screws removed in step 2. Attach bot-
tom shield, furnace flange, and furnace
cabinet lower flange together.

INSTALLATION

(Continued)

Figure 9 - Locations of Screws in Back of
Furnace Cabinet (25,000 BTU/Hr Model)

Figure 10 - Locations of Screws in Back
of Furnace Cabinet (40,000 BTU/Hr Model)

Figure 11 - Removing Screws on Lower
Flange (40,000 BTU/Hr Model Shown)

Figure 12 - Disconnecting Gas Inlet Pipe
(40,000 BTU/Hr Model Shown)

Remove Screw,
40,000 BTU/Hr
Model Only

Gas Inlet
Pipe

Manifold Elbow

Furnace
Flange

Furnace
Cabinet
Flange

11. Run 3/8" pipe or nipple through knock-

out hole. Connect 3/8" pipe or nipple
to manifold elbow (see Figure 14). See
Providing Gas Piping to Furnace,
pages 9 and 10 for correct gas pipe in-
stallation.

12. Check connections for gas leak.

13. Caulk around pipe or nipple. This pre-

vents cold air entering knockout hole.

3/8" NPT

Summary of Contents for DynaVent DNV25NB

Page 1: ...operin stallation adjustment alteration service or maintenance can cause injury or property dam age Refertothismanual for correct installation and operational proce dures Forassistanceor additional in...

Page 2: ...gas leak However the odor added to natural gas can fade Natural gasmaybepresenteventhoughnoodorexists Makecertainyoureadandunderstandallwarn ings Keep this manual for reference It is your guidetosafea...

Page 3: ...on and need not be changed for operation up to 2 000 feet elevation For operation at elevations above 2 000 feet manufactured to specified deration condi tions for Canada and the United States UNPACKI...

Page 4: ...re installing thermostat in a wall make sure there are no pipes or wiring in the hollow wallabovethefurnace Thethermostatwires will pass through this wall from the attic Mounting hardware needed to mo...

Page 5: ...000 BTU Hr Model Use a proper sized drill bit Drill holes through wall and into studs at marked locations 40 000 BTU Hr Model Use a proper sized drill bit On wall stud side of opening drill holes thro...

Page 6: ...ng Thermostat to Thermostat Mounting Plate 2 3 4 5 7 1 0 SO LID ST AT E IG NIT IO N 50 60 70 80 90 50 60 70 80 90 OF F 25 000 BTU Hr Models 3 Provide two 18 gauge insulated stranded wires for the ther...

Page 7: ...new black iron or steel pipe Copper tubing may be acceptable in cer tain areas Check local codes Use pipe large enough in diam eter to allow proper gas volume to furnace If pipe is too small undue los...

Page 8: ...lower left rear of furnace cabinet as viewed from rear see Figure 13 Remove knockout plug 9 Slide furnace back into furnace cabi net Make sure exhaust tube gaskets are in place Make sure exhaust and i...

Page 9: ...100 125 150 175 200 3 8 72 49 40 34 30 27 25 23 22 21 18 17 15 14 1 2 132 92 73 63 56 50 46 43 40 38 34 31 28 26 3 4 278 190 152 130 115 105 96 90 84 79 72 64 59 55 1 520 350 285 245 215 195 180 170...

Page 10: ...Locate NPT tap within reach for test gauge hook up NPT tap must be upstream from furnace see Figure 15 Install an equipment shutoff valve in an accessible location The equipment shutoff valve is for...

Page 11: ...net during installa tion You must correctly install furnace within cabinet If not front cover will not properly attach to cabinet Make sure gas kets for intake and exhaust tubes are in place Make sure...

Page 12: ...not try to light the burner by hand 8 Plug in furnace 9 Set thermostat to desired setting If thermostat is set above room tem perature the blower will come on 10 Allow approximately 45 seconds for ign...

Page 13: ...forces the combus tion products out of the exhaust tube s The Combustion air blower is sealed so that air does not pass between it and the circulating room air blower 3 When the blower motor reaches...

Page 14: ...mixture Wipe cabinet and front cover to remove dust Use a vacuum cleaner to remove dust from front cover louvers EXHAUST AND INTAKE VENTS Make sure the exhaust and intake vents are not blocked The in...

Page 15: ...okay check for defective motor 5 Be sure the microswitch is sailing in far enough to open the solenoid valve and to energize the ignition control If the switch is not sailing in clean any dust or dir...

Page 16: ...it WARNINGS Never connect unit or ignition circuit to 230 volts Never operate unit with glo bar touching burner or any other ground Damage to ignition control will occur Be sure sensor probe never to...

Page 17: ...bar broken 2 A Check for voltage 24 volts A C at valve 40 seconds after glo bar begins to glow If voltage present but valve not opening replace valve B If no voltage at valve check brown wire at igni...

Page 18: ...e sure probe is positioned in the burner flame and glowing cherry red Check wire and wire connections at probe and ignition control B If wire and wire connections okay check for voltage across brown a...

Page 19: ...hite Open WIRING DIAGRAMS Figure 21 Wiring Diagram 40 000 BTU Hr Model Figure 20 Wiring Diagram 25 000 BTU Hr Model Note Use only original replacement parts Thiswillprotectyourwarrantycoveragefor part...

Page 20: ...r SC 29687 0013 1 800 845 5301 803 879 3009 cuisales aol com Hughes Supply 1311 S Fern Street Arlington VA 22202 2809 703 416 8555 Tuco Industrial Products 5223 180th St SW Suite 4A 1 Lynwood WA 98037...

Page 21: ...1244 Operating Instructions Decal English 1 191246 Operating Instructions Decal French 1 531010 Warning Decal 1 191262 Nameplate 1 Parts available not shown You must order nameplate and operating inst...

Page 22: ...x 3 8 2 3 191241 Front Cover Trim 1 4 030642 Front Cover Assembly 1 5 100896 Cabinet Assembly 1 6 070511 Cabinet Insulation right and left sides 1 7 120158 Screw 8 x 3 8 2 8 160912 Thermostat include...

Page 23: ...44 Terminal Block 1 10 121224 Screw 10 x 3 4 2 11 070537 Gasket 1 12 231143 Transformer Assembly 1 13 121252 Screw 10 x 3 8 6 14 020983 Combustion Chamber Heat Shield Assembly 1 15 070606 Heat Shield...

Page 24: ...erminals 1 13 070607 Heat Shield Gasket 1 14 020982 Combustion Chamber Heat Shield Assembly 1 15 061663 Wire Clamp 2 16 121252 Screw 10 x 3 8 12 17 230560 Limit Switch 1 KEY PART NO NUMBER DESCRIPTION...

Page 25: ...3 4 5 6 7 8 9 10 11 12 KEY PART NO NUMBER DESCRIPTION QTY 1 120717 Hex Nut 10 24 2 2 121459 Screw 10 24 x 1 2 2 3 010701 Burner Assembly 1 4 180220 Main Burner Orifice 1 5 121388 Screw 10 x 1 2 4 6 07...

Page 26: ...ART NO NUMBER DESCRIPTION QTY 1 120717 Hex Nut 10 24 4 2 010621 Left Burner Assembly 1 3 010623 Right Burner Assembly 1 4 070591 Manifold Gasket 1 5 171167 Manifold Assembly 1 6 180189 Main Burner Ori...

Page 27: ...121388 Screw 10 x 1 2 4 11 070385 Crossover Tube Gasket 2 12 121227 Screw 10 24 x 1 2 2 13 070362 Universal Bushing 1 14 231231 Capacitor Boot 1 15 390296 Combustion Air and Motor Cover Assy Housing 1...

Page 28: ...205 Combustion Air Cover Assy 1 12 121388 Screw 10 x 1 2 3 13 070420 Combustion Air Crossover Gasket 1 14 390318 Combustion Air and Motor Cover Assembly 1 KEY PART NO NUMBER DESCRIPTION QTY 15 121227...

Page 29: ...___________________ _______________________________________________________________________________________________ ____________________________________________________________________________________...

Page 30: ...l be the responsibility of the owner TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIE...

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