DEPURECO mini AIR 2 V Use And Maintenance Manual Download Page 1

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USE

AND

MAINTENANCE

MANUAL FOR

INDUSTRIAL

VACUUM

SERIES

miniAIR

This manual is an integral part of the vacuum.

Carefully read this manual and its attachments. Knowing the instructions
contained in it is crucial for using the vacuum and carrying out maintenance
operations under full safety conditions.

rev. 00 date 02

-12-2016

Depureco Industrial Vacuums Srl

Company subject to the management and co-ordination of COFISE spa

Tax Number and VAT

02258610357

Business Registry

of Turin

R.E.A

. TO - 1149668

Share Capital:

€ 25,000 fully paid

Summary of Contents for mini AIR 2 V

Page 1: ...g the instructions contained in it is crucial for using the vacuum and carrying out maintenance operations under full safety conditions rev 00 date 02 d 12 2016 Depureco Industrial Vacuums Srl Company subject to the management and co ordination of COFISE spa Tax Number and VAT 02258610357 Business Registry of Turin R E A TO 1149668 Share Capital 25 000 fully paid ...

Page 2: ...ATION SECTION 16 3 1 Handling 16 3 2 Unpacking 16 3 3 Installation 19 4 OPERATION SECTION 21 4 1 Description of the controls 21 4 2 Operating cycle 22 4 3 Filter Cleaning 23 4 4 Emptying the refuse container 24 4 5 Inserting and locking the refuse container 26 4 6 Storage decommissioning 26 5 MAINTENANCE SECTION 27 5 1 Information notes 27 5 2 General safety regulations 28 5 3 Replacing the filter...

Page 3: ... before using it for the first time It includes information recommendations and important warnings concerning the use of the vacuum which will help fully exploiting the technical properties of your machine We recommend reading carefully the messages warnings and indications preceded by the following symbols For personal safety For vacuum integrity For environmental protection This document has bee...

Page 4: ...Some details shown in the figures in this manual can differ from those on your vacuum this is because some elements may be removed to ensure maximum clarity of the illustrations For easier consultation this manual is divided into sections that are identified by a specific graphic symbol The topics covered in this manual are those expressly required by Machinery Directive 2006 42 CE and the technic...

Page 5: ...1 2 Identification of the main parts FILTER CHAMBER GRIP FOR HANDLING COLLECTION CONTAINER FOR EXTRACTED MATERIAL CONTAINER RELEASE LEVER ACCESSORY HOLDER SUCTION NOZZLE FILTER SHAKING LEVER ...

Page 6: ... a wide range of optional accessories according to the application of the vacuum 1 4 Manufacturer s identification data DEPURECO INDUSTRIAL VACUUMS S r l Corso Europa 609 10088 Volpiano TO ITALY Tel 39 011 98 59 117 fax 39 011 98 59 326 E mail depureco depureco com Website www depureco com VAT No 02258610357 ...

Page 7: ...cted from weather agents Rain hail snow fog suspended powders etc at a room temperature ranging between 5 and 45 C and a humidity below 70 The work environment must be clean suitably lit and must not give rise to potentially explosive atmosphere 1 8 Noise level Photometric tests carried out on these specific models have shown a sound pressure level of 74 dBA Attention For sound pressure levels abo...

Page 8: ...x62x115 Supply voltage Compressed Air Requested Bars bar 6 8 Maximum negative pressure mbar 500 Air flow rate m h 250 Main filter surface area m2 1 5 HEPA filter surface area m2 2 2 Noise level dB A 73 Maximum capacity L 45 Vacuum inlet diameter mm 0 7 without packaging ...

Page 9: ...authorised technical personnel carrying out the repair and must accompany the vacuum during its shipment Defects that are not evidently due to materials or manufacturing will be examined solely at our premises or at a specific Technical Service Centre Should the complaint be unjustified all repair and or replacement expenses shall be charged to the purchaser The following are excluded from the war...

Page 10: ...ty warnings and precautions are indicated in this manual as well as on the product itself Operators must pay special attention to these hazard warnings to prevent accidents with serious consequences for themselves and other people Safety messages are emphasised by the following symbol Attention Failure to comply with these messages can cause injuries to the operator Attention Failure to comply wit...

Page 11: ...ce use the vacuum without a filter Do not vacuum lit cigarette butts they could ignite the filter Do not vacuum petrol or flammable liquids in general Ensure that all the guards and protection devices are in place and that all the safety devices are properly installed and efficient Do not wear loose or baggy clothing such as ties scarves ripped clothes that could get easily caught or trapped in th...

Page 12: ...est another copy from DEPURECO Attention This vacuum can contain harmful dust Emptying and maintenance procedures including the disposal of the dust collection containers must be carried out only by specialised personnel wearing suitable personal protective equipment Do not activate without a complete filtering system 2 3 Safety plates and symbols Plates with safety symbols and messages are applie...

Page 13: ...ainer while inserting and locking the refuse container in place under the vacuum Lock the container in place by means of the dedicated lever using BOTH HANDS Attention a Carefully read the instructions on the packaging before handling and unpacking the vacuum b Carefully read this use and maintenance manual before using the vacuum or carrying out maintenance interventions ...

Page 14: ...related to operation in humid environments Comply with the limitations indicated in this manual in section 1 7 Allowed environmental conditions Risk of crushing the upper limbs A safety pictogram on the vacuum warns about this hazard Risks of misinterpretation of safety pictograms With reference to risk analysis and identification DEPURECO has installed hazard labels on the vacuum in compliance wi...

Page 15: ...ust be lifted and handled only using a forklift whose load bearing capacity is suited to the weight When using a forklift lift the load 200 mm off the ground and swing backwards Always keep the height of the working environment in mind when lifting loads Before starting any movement ensure that the area is cleared and that there are no moving objects on the packaging For lifting and handling opera...

Page 16: ... with a screwdriver remove the staples that secure the cardboard packaging to the pallet completely remove the cardboard loosen and remove the fastening screws and brackets from both sides ...

Page 17: ...ble and should be collected separately to prevent environmental impact Attention Keep the pallet and the fastening brackets For any future transport the vacuum will need to be anchored to the pallet again using the same fastening system ...

Page 18: ... have occurred during the transportation phases In the event that one or more components are damaged do not continue with installation and inform DEPURECO about the anomaly and agree upon the actions to be taken The vacuum is already equipped with a suction filter which allows extracting only dry dust or debris Insert the hose equipped with a terminal in the suction nozzle ...

Page 19: ... are not included as STANDARD Contact your dealer or DEPURECO for information regarding the various types of OPTIONAL that can be used on this specific model Contact your dealer for information regarding the various types of OPTIONAL that can be used on this specific model Ensure that the pneumatic supply line matches the value required by the vacuum ...

Page 20: ...horised or that has not read the use and maintenance manual to use the vacuum The operators and maintenance technicians performing authorised activities on the vacuum must receive suitable instructions on the use of personal protective equipment such as shoes gloves and mask which allow them to eliminate all of the risks deriving from performing the various activities ...

Page 21: ...on the other side to the pneumatic supply valve located upstream of the vacuum Open the air supply valve and make sure that the pressure gauge on the FR unit marks an intake pressure between 7 9 bar Start vacuuming To turn the vacuum off close the pneumatic supply valve upstream of the vacuum Attention Never for any reason whatsoever disconnect the pneumatic supply pipe from the vacuum without fir...

Page 22: ...etically to shake the internal filter Warning Do not under any circumstance use the machine with a clogged filter Attention If the vacuum is not working properly after the filter has been cleaned it may be that the filter is clogged and needs to be changed ...

Page 23: ... the amount and type of extracted material it is important to periodically verify the refuse container preventing it from filling up excessively To empty the container turn off the machine as previously mentioned the vacuum is locked by the lever located on the swivel caster unlock the container by lifting the lever ...

Page 24: ...ce in the country of use Attention If the container weighs over 15 Kg have somebody help you Attention Waste must be disposed of in compliance with the standards in force in the country of use for Italy with Legislative Decree 152 2006 and subsequent amendments and additions In the event of use with class M and H dusts these must be conveyed to a special plastic bag ...

Page 25: ... Attention Upper limb crushing hazard Do not under any circumstance place your hands between the container and the vacuum while locking it 4 6 Storage decommissioning Remove the filter and clean it empty the refuse collection container and store the vacuum in a place protected against weather agents with the temperature ranging between 0 and 40 C and cover it with a nylon tarp to protect it agains...

Page 26: ... cases always communicate the vacuum identification data see para 1 4 of this manual For important repairs refer to the authorised dealer whose specialised personnel has the technological expertise and is always available for prompt interventions As for interventions carried out by the user the vacuum must be disassembled cleaned and maintained where possible in such a way as to prevent hazards to...

Page 27: ...uctions contained in this manual and has a perfect knowledge of vacuum operation Before starting any maintenance operation the maintenance technician must Disconnect all pneumatic power supplies and place the vacuum in safety lock conditions Attention After every maintenance operation the Safety Manager is obliged to ensure the safety conditions of the machine and its protection devices Maximum re...

Page 28: ... procedures Run a few trial operating cycles after every maintenance procedure to ensure proper machine operation Failure to comply with these precautions can cause series injuries to the personnel Before every work shift Ensure that the pneumatic supply pipe is not damaged Check the integrity of the safety pictograms applied to the vacuum Ensure that the refuse collection container is empty and p...

Page 29: ...the filter chamber release the clip and remove the cage filter securing pin to the filter shaker lever Attention Wear appropriate PPE dust mask latex gloves goggles etc unlock the two locking hooks from both sides of the base of the head on the filter chamber remove the head with its base remove the HEPA filter following the procedure mentioned above remove the filter and place everything on a wor...

Page 30: ...ilter from its support and use a pair of scissors to cut the lower wires that lock it to the shaker cage remove the filter place it inside a plastic bag close it and dispose of it in compliance with the laws in force for the extracted material ...

Page 31: ...nto the vacuum paying attention to the alignment of the cage with the filter shaker lever insert the end of the lever into place inside the cage insert the pin and fastening clip insert and lock the container into position place the head on the filter chamber possibly after adding the band with the HEPA filter lock the two fastening latches C connect the power supply turn the vacuum on checking it...

Page 32: ...ar appropriate PPE dust mask protective goggles latex gloves etc To replace the HEPA filter remove the head the containment band of the H filter and flip it Unscrew the fastening screw of the filter A Remove the filter place it inside a plastic bag close it and dispose of it in compliance with the laws in force for the extracted material Install the new filter and lock all with the A previously re...

Page 33: ...ly Ensure there is compressed air on the main line Check the integrity of the supply pipe Open the compressed air valve on the machine Contact the DEPURECO technical service centre Irregular Extraction Clogged filter Shake the filter Should this not be enough replace it Clogged suction hose Check the suction hose and clean it ...

Page 34: ...ic and rubber materials must be separated from the electrical material Correct disposal of this product electrical and electronic waste Electric and electronic components of this product must be disposed of in accordance with Italian Legislative Decree 151 2005 and subsequent amendments and additions Directive 2002 96 CE regarding WEEE Waste Electrical and Electronic Equipment The parts of the vac...

Page 35: ...e of intervention Signature INTERVENTION 1 Depureco Industrial Vacuums Srl Company subject to the management and co ordination of COFISE spa Tax Number and VAT 02258610357 Business Registry of Turin R E A TO 1149668 Share Capital 25 000 fully paid ...

Page 36: ... of intervention Signature MAINTENANCE LOG Depureco Industrial Vacuums Srl Company subject to the management and co ordination of COFISE spa Tax Number and VAT 02258610357 Business Registry of Turin R E A TO 1149668 Share Capital 25 000 fully paid ...

Page 37: ...nce Type of intervention Signature Depureco Industrial Vacuums Srl Company subject to the management and co ordination of COFISE spa Tax Number and VAT 02258610357 Business Registry of Turin R E A TO 1149668 Share Capital 25 000 fully paid ...

Page 38: ...nce Type of intervention Signature Depureco Industrial Vacuums Srl Company subject to the management and co ordination of COFISE spa Tax Number and VAT 02258610357 Business Registry of Turin R E A TO 1149668 Share Capital 25 000 fully paid ...

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