Demtech Pro-X5 600-0105/X5/A Operator'S Manual Download Page 1

Page: 1 / 41

Model: Pro-X5

Part Number: 600-0105/X5/A

High Output Thermoplastic Extrusion Welder

Operator’s Manual

Revision: A

Scope of Manual:

This manual contains procedures for safety, general unpacking,

installation, setup and operation of your DEMTECH Services, Inc. Pro-X5

Extrusion Welder.

DEMTECH Services, Inc.

Ship to address: 6414 Capitol Avenue Diamond Springs, CA 95619 U.S.A.

Summary of Contents for Pro-X5 600-0105/X5/A

Page 1: ...Operator s Manual Revision A Scope of Manual This manual contains procedures for safety general unpacking installation setup and operation of your DEMTECH Services Inc Pro X5TM Extrusion Welder DEMTE...

Page 2: ...Rev A January 2015 ii Pro X5 Operator s Manual 600 Manual_Pro X5 RA docx This page is intentionally without content...

Page 3: ...ware and or software does not authorize de compiling disassembling or reverse engineering to gain access to the program code DEMTECH Services Inc does not authorize any copying changing or other use o...

Page 4: ...ation Instructions 4 5 1 Unpacking and Preparation 5 5 2 Electrical Plug Connection 5 5 3 Generator Recommendations 8 6 Welder Controls 9 6 1 Recommended Temperature Settings 10 6 2 Setting Pre Heat T...

Page 5: ...0 6 600 BARREL X5 A Assembly Barrel Complete Pro X5 Parts List 26 10 7 600 DRILL X5 A Assembly Drill Motor Complete Pro X5 Parts ID 27 10 8 600 DRILL X5 A Assembly Drill Motor Complete Pro X5 Parts Li...

Page 6: ...ever be left unattended at any time while it is plugged in and the power is turned on Incorrect use of the product such as overheating of the material can present a fire and explosion hazard especiall...

Page 7: ...an produce toxic fumes Do not inhale toxic fumes when present Do not operate near flammable materials of any kind Do not apply flammable materials including liquids to seam area Allow welder to cool c...

Page 8: ...on and adjustment of the Pro X5 may only be carried out by qualified personnel Before removing or installing spare parts or performing any other repair operations to the welder consult DEMTECH Service...

Page 9: ...the Pro X5 has been built using the highest quality materials available which include billet aluminum stainless steel and ground and hardened steel DEMTECH Services Inc strives to make our welders ea...

Page 10: ...allation Instructions This section contains instructions for the unpacking placement and installation of the Pro X5 Carefully review the following information sub sections and each procedure before be...

Page 11: ...Services Inc or your authorized DEMTECH distributor where the product was purchased in the event of any shipping damage c Make note of the orientation of the equipment and any packing foam inserts in...

Page 12: ...escribed you are now ready to operate the welder If the welder does not power up as described please contact DEMTECH Services Inc or your authorized DEMTECH service center Turn all three rocker switch...

Page 13: ...Rev A January 2015 600 Manual_Pro X5 RA docx Pro X5 Operator s Manual Page 7 Figure 5 1 Figure 5 2...

Page 14: ...Conductor Size 3 Wire 10 AWG 5 3 mm2 3 Wire 12 AWG 3 3 mm2 Length 500 feet 152 meters 250 feet 76 meters Table 5 1 Maximum recommended extension cord length 5 3 Generator Recommendations When operati...

Page 15: ...Page 9 6 Welder Controls The Pro X5 utilizes two temperature controllers located on the main control panel The left controller operates the Pre Heat temperature and the right controller operates the...

Page 16: ...green digits to the left of the controller display To adjust the set point press the up or down arrow buttons Once the set point has been adjusted to the desired temperature allow approximately five...

Page 17: ...ing results but also minimizes wear and tear on the welder itself Improper adjusting of the welder can result in excessive wear on critical components 7 1 Set Up Preparation The procedures described i...

Page 18: ...dle within its 45 swing and tighten the handle by turning the round knob clockwise Figure 7 1 The welder contains a cold start protection feature that prevents operation of the drill motor before the...

Page 19: ...Once the welding rod has been started it will continue to self feed as you weld The welder drill motor should only be operated when welding rod is being continuously fed into the welder and should nev...

Page 20: ...inside the barrel be purged before commencing the next weld refer to Section 7 5 7 5 Between welds After the drill motor is stopped and if there is going to be a short pause before the next weld clear...

Page 21: ...date hanging from the Teflon Show exit orifice has cooled use a pair of pliers with insulated handles to pull it from the end of the welder in a twisting motion This removes all material remaining in...

Page 22: ...AC line cord from the power outlet and allow the welder to cool before attempting to service the equipment Do not perform service unless you are qualified and trained to do so a Using a 5mm hex Allen...

Page 23: ...equire strong twisting motion clockwise and counterclockwise and significant pulling force to remove see Figure 7 5 There are several different Teflon Shoe Assemblies available those shown in Figure 7...

Page 24: ...rchased Refer to the following steps for preparing the Pro X5 for return Carefully pack the Pro X5 in the reusable portable shipping storage case provided with the welder for return to DEMTECH Service...

Page 25: ...Rev A January 2015 600 Manual_Pro X5 RA docx Pro X5 Operator s Manual Page 19 Diagram 9 1...

Page 26: ...21 10 2 600 0105 X5 A Assembly Pro X5 Extrusion Welder Parts List 22 10 3 600 100 X5 A Assembly Controller Pro X5 Parts ID 23 10 4 600 100 X5 A Assembly Controller Pro X5 Parts List 24 10 5 600 BARREL...

Page 27: ...RA docx 10 1 600 0105 X5 A Assembly Pro X5 Extrusion Welder Parts ID 25 4 25 4 23 4 25 4 25 4 23 4 23 4 23 4 22 2 22 2 1 1 8 1 18 1 21 1 16 1 19 1 17 1 13 1 7 1 3 1 27 2 27 2 2 1 15 1 14 1 6 1 5 1 4 1...

Page 28: ...8 STAINLESS STEEL STOCK 20 1 RING FIBER L 103 224 19 1 ELEMENT HEAT 230V 1550 WATTS L 100 689 18 1 SLEEVE HEAT A 6100300 17 1 TUBE MICA INSULATION A 6100297 16 1 ASSEMBLY SHOE OVERLAP NARROW FOR 1 0...

Page 29: ...ID 32 1 33 1 19 9 42 1 34 3 9 1 37 1 39 1 38 1 15 2 44 3 35 3 22 1 36 1 11 4 20 1 17 1 8 1 31 1 19 9 27 1 24 1 3 2 7 1 3 2 1 2 1 2 1 2 1 2 5 1 5 1 6 2 2 5 30 1 21 4 6 2 4 1 4 1 26 1 19 9 14 4 16 4 43...

Page 30: ...AC DC INPUT 25 AMP 600 060 25 1 OVERLAY CONTROL PANEL X5 600 057 24 1 GASKET CONTROLLER HOUSING X5 600 055G 23 1 FILTER CONTROLLER HOUSING X5 600 055F 22 4 NUT 6 32 HEX W TOOTH WASHER 5 16 WIDE X 7 64...

Page 31: ...uary 2015 Page 25 Pro X5 Operator s Manual 600 Manual_Pro X5 RA docx 10 5 600 BARREL X5 A Assembly Barrel Complete Pro X5 Parts ID 7 4 11 1 7 4 7 4 7 4 6 1 12 1 1 1 5 1 5 1 5 1 5 1 10 1 4 1 5 1 3 1 8...

Page 32: ...OZZLE BARREL OUTPUT X4 600 20 X4 9 1 ASSEMBLY HEAT BAND PRO X W PLUG 600 03EX A 8 4 SCREW M5 X 0 8 X 90mm LONG SOCKET HEAD CAP BLACK OXIDE CLASS 12 9 ALLOY STEEL 600 02H SC 7 1 MOUNT BARREL DRIVE MOTO...

Page 33: ...Rev A January 2015 Page 27 Pro X5 Operator s Manual 600 Manual_Pro X5 RA docx 10 7 600 DRILL X5 A Assembly Drill Motor Complete Pro X5 Parts ID 6 1 7 2 7 2 5 1 3 4 3 4 3 4 3 4 4 1 2 1 1 1...

Page 34: ...X 020 THICK COPPER STOCK 7 1 SCREW M8 X 1 25 X 10mm LONG BUTTON HEAD CAP 18 8 STAINLESS STEEL STOCK 6 1 OIL GEAR 75W90 5 OZ VOLUME 600 OIL 5 1 ASSEMBLY GEAR BOX COMPLETE W ARMATURE 600 D100A X5 A 4 4...

Page 35: ...00 Manual_Pro X5 RA docx 10 9 600 D08 X5 A Assembly Motor Housing Complete Pro X5 Parts ID 10 1 11 2 11 2 9 1 8 1 13 8 13 8 13 8 13 8 2 2 1 2 3 2 13 8 13 8 2 2 7 1 1 2 3 2 13 8 13 8 4 1 15 9 15 9 15 9...

Page 36: ...SCREW 10 X 3 8 LONG PAN HEAD PHILLIPS HIGH LOW ZINC PLATED STEEL STOCK 13 1 PLUG D HANDLE 600 D30 12 2 SCREW GEAR HOUSING 600 D24 1EX 11 1 FIELD COIL X5 600 D22 X5 10 1 SLEEVING FIELD WINDING WIRES 3...

Page 37: ...o X5 Operator s Manual 600 Manual_Pro X5 RA docx 10 11 600 D100 X4 A Assembly Gear Box Complete w o Armature Parts ID 17 3 17 3 17 3 11 1 3 1 2 1 8 1 10 5 10 5 10 5 4 1 6 1 5 1 15 1 12 1 16 2 16 2 10...

Page 38: ...N SCREW 600 D31EX 14 1 SEAL OUTPUT SHAFT GEAR BOX PRO X4 600 D30 S X4 13 1 SHAFT DRIVE 600 D30 0 12 1 DISC BEARING PLATE VENTILATION 600 D26 11 5 BEARING GEARBOX 600 D25 10 1 CASING DRILL MOTOR GEAR 6...

Page 39: ...Rev A January 2015 Page 33 Pro X5 Operator s Manual 600 Manual_Pro X5 RA docx 10 13 600 D100A X5 A Assembly Gear Box Complete w Armature Parts ID 2 1 1 1...

Page 40: ...x Pro X5 Operator s Manual Page 34 10 14 600 D100A X5 A Assy Gear Box Complete w Armature P L 1 ASSEMBLY GEAR BOX COMPLETE W O ARMATURE 600 D100 X4 A 2 1 ASSEMBLY MOTOR ARMATURE PRO X5 600 D02 X5 A 1...

Page 41: ...ions IF ANY FAULT DEVELOPS THE FOLLOWING STEPS SHOULD BE TAKEN 1 Notify DEMTECH Services Inc by calling 1 888 324 9353 Overseas customers should contact the local DEMTECH authorized service center Ple...

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