background image

The PRO-X Model 600-0100 High Output Extrusion Welder, manufactured by DEMTECH Services, 
Inc., is the standard of the industry extrusion welder for production welding of thermoplastic liners, 
pipe, rigid sheet stock, as well as many other plastic welding applications.  Drawing from many years of 
experience in the plastic welding industry, we’ve designed features and functions into its design to sat-
isfy the needs of the most demanding welding technicians.   
 

 

Powerful drive motor with “bullet Proof” gearbox and custom built armature and windings with extended warranty. 

 

Exclusive high precision gears (interchangeable with existing units) for super quiet operation and increased drive motor 
life. GUARANTEED! 

 

 

Large control box makes it easy to diagnose and repair electronic components.  

 

Control box cover hoods controls and switches protecting them from direct sunlight and accidental contact. 

 

Separate measurement and control of pre-heat and barrel temperatures with electronic “cold start” protection. 

 

Reliable Grand L pre-heat air unit maintains accurate temperature and high air flow. 

 

Ergonomic soft grip mid handle adjusts easily to different positions for right handed or left handed operation.  

 

Handle doubles as a stand, making it nearly impossible to tip welder over, preventing pre-heat air from burning a hole in 
the liner material. 

 

Hardened screw and barrel promotes high flow rates with minimal load on the drive motor.  

 

Non-Twisting rod feed design makes it easier to manage welding rod. Works with 4 or 5MM rod. 

 

Custom 1200W barrel heater maintains tight temperature control. 

 

Teflon welding shoes are available in Demtech’s pre-machined design or “blanks”. 

 

Lightweight

…….. 

High output…….. Reliable…….. Affordable

 

 

Technical Specifications: 

 

 

Model 

Number:   600-0100 

Weight (welder only)   

 

29 lbs. (13 kilos) 

Shipping Weight 

 

 

65 lbs. (29.5 kilos) 

Dimensions (welder only) 

 

30” X 9” X 11” 

Welding Rod Size 

 

 

4 or 5 mm Round 

Output w/4mm Rod   

 

9 lbs. (4 kilos) per hour 

 

Output w/5mm Rod   

 

12 lbs. (5.44 kilos) per hour 

Material Range 

 

 

PE, PP, PVC 

Welding Range 

 

 

12 mil to 2” wall thickness 

Operating Voltage 

 

 

230VAC, single phase 

Power Consumption   

 

4320W, 18.5 Amps @ 230VAC 

Packaging 

 

 

 

Sturdy molded case w/foam insert 

 

PRO 

 

High Output Extrusion Welder 

DEMTECH Services, Inc.  •  P.O.  Box 2165, Placerville, CA  95667    •    6414 Capitol Ave., Diamond Springs, CA  95619 

 

www.demtech.net   

•   (888) 324-WELD (9353)   •   (530) 621-3200   •   Fax: (530) 621-0150   •  

[email protected]

 

Summary of Contents for Pro-X 600-0100

Page 1: ...t Extrusion Welder Instruction Manual Model 600 0100 Scope of Manual This manual contains procedures for general unpacking installation setup and operation of your DEMTECH Services Inc Extrusion Welde...

Page 2: ...p 4 Unpacking 4 Electrical Plug Connection 4 Power Requirements 4 Generator Recommendation 5 Extension Cords 5 Accessories 5 Operating Procedure Operation 6 Power up 6 Setting Adjusting Operating Temp...

Page 3: ...manufactured according to the latest technology and current safety regulations However improper use or abuse may lead to hazardous conditions for the user or third party or damage to the unit Always...

Page 4: ...as long as the new one is rated at a minimum of 20 amps 3 POWER REQUIREMENTS The voltage requirement of your Pro X extrusion welder is 220V AC It will operate properly with voltage ranging from 200V...

Page 5: ...the welder 5 EXTENSION CORDS Extension cords should be at least 12 gauge and regardless of overall length should have a minimum of plug end connections The more plug end connections you have between t...

Page 6: ...e green colored pre heat blower unit to the on or I position This will allow the pre heat air to begin heating SETTING ADJUSTING OPERATING TEMPERATURES Note There are two temperature controllers locat...

Page 7: ...h electronic cold start protection However feeding rod before barrel temperature has reached set point can cause damage to drive motor unit 4 FEEDING WELDING ROD Start drive motor by pulling trigger s...

Page 8: ...welder in a twisting motion This removes all material remaining in Teflon shoe area and prevents a cold plug from causing problems on next start up Turn hot air pre heat element off by switching rock...

Page 9: ...r abnormal conditions IF ANY FAULT DEVELOPS THE FOLLOWING STEPS SHOULD BE TAKEN 1 Notify DEMTECH Services Inc by calling 1 888 324 9353 Overseas customers should contact the local DEMTECH authorized s...

Page 10: ...ormation on a test drive 888 324 WELD specifications on reverse PRO X High output extrusion gun for production welding of geomembranes and rigid thermoplastics Electronic switches and controls are eas...

Page 11: ...soft grip mid handle adjusts easily to different positions for right handed or left handed operation Handle doubles as a stand making it nearly impossible to tip welder over preventing pre heat air fr...

Page 12: ...2 1 1 1 3 1 13 1 12 1 4 1 5 1 6 1 15 1 14 1 32 1 31 1 30 1 7 1 29 1 9 1 11 1 10 1 8 1...

Page 13: ...18 1 17 1...

Page 14: ...33 1 27 1 28 1 20 1 22 1 23 1 24 1 25 1 21 3 26 1...

Page 15: ...D29 1 D23 D16 1 D15 1 D24 1 D2 1 D3 1 D22 9 D17 2 D10 1 D9 1 D26 1 D8 1 D7 1 D11 3 D18 4 D27 1 D28 2 D6 1 D1 1 D25 1 D12 1 D13 1 D14 1 D4 D20 D19 D21 2 2 2 2 D4 4 1 D5 1...

Page 16: ...Program 21 600 42EX Receptical Pre Heater 22 100 430 Relay 23 600 40EX Receptical Pre Heat Thermocouple 24 600 41EX Receptical Heat Blanket Thermocouple Female 25 600 39EX Receptical Heat Blanket 26...

Page 17: ...igger Switch D17 Non Stock Screw Trigger Switch Drill Motor D18 Non Stock Screw Brush Drill Motor D19 600 D03 Brush Holder D20 600 D04 Brush Insulator D21 600 D05 Carbon Brush Sold as Pairs D22 Non St...

Page 18: ...Pre Heater Eron Style DemTech Part No 600 PREHEAT Eron A...

Page 19: ...230V SL 17 A 6600607 2 Carbon Brush 22 A 6600612 1 Rubber Ring 23 A 6101251 1 Steel Hub 24 A 6100284 3 Countersunk Screw M4x12 25 A 6600613 1 Turbine Housing Lower Part 26 A 6600636 1 Turbine 27 A 660...

Reviews: