Demco Tow-It 2 Operator'S Manual Download Page 9

Page 9

wArNINg:  

To Prevent Serious Injury Or Death

FAILUrE TO FOLLOw THESE INSTrUCTIONS CAN rESULT IN LOSS OF TOwINg 
VEHICLE CONTrOL, SEPArATION OF THE TOw DOLLY FrOM THE TOwINg VE-
HICLE, SEPArATION OF THE TOwED VEHICLE FrOM THE TOw DOLLY

IMPOrTANT LOADINg INSTrUCTION

Check your wheel tie-down straps.

Your tow dolly is equipped with custom made wheel tie-down straps of a standard size that will fit most tires, however if your tires are too large 
or too small you will want to exchange these new straps for the proper size straps.

 

1.  

Tire too large -

 

This is very obvious.  The strap will not basket over the tire properly.  Call us.  We will provide at NO Charge, on an 

exchange basis, the proper size strap.  You must return your new, unused straps and provide us with the Make and Model of your car 
and the tire size.

 

2. 

Tire too small - 

This is not as obvious.  The basket will fit down over the tire very well.  The problems cannot be readily seen.  You 

must tighten the straps down solid and then check on the inside of the tire and be sure the strap, 

when tightened, does not come in 

contact with any metal that may cause wear or cutting such as strut mounts.  

If there is contact, you need a smaller strap. Call us. 

We will provide on a NO Charge, exchange basis, the proper size strap.  You must return your new, unused straps and provide us with 
the Make and Model of your car and tire size

.

Safety is of utmost importance at all times.  There are several items that must be checked each time before using and while using the tow 

dolly.

Make sure all bolts are properly tightened and those requiring a set torque are up to specifications:

 

Lug Nuts - 120 ft. lbs.

 

Check lug nut tension after the first 5 miles and periodically thereafter.

 

The tires must be inflated to the recommended  PSI (located on side of tire).

The ball hitch must latch securely around the ball and the safety ball clamp must be in position to lock the hitch on the ball.

rECOMMENDED BALL HEIgHT:  18” to the top of the ball.

The transport safety chains must be hooked to the frame of the towing vehicle and the towed vehicle safety chain must be hooked to the 

towed vehicle frame directly above the area where the chain is mounted on the tow dolly.  Leave some slack in the chain to allow suspension 

movement.

Caution the user not to attempt to back-up the tow dolly as damage may be done to the tow dolly and/or the vehicle being towed.

Check to make sure that all lights are in proper working order.

Examine the ramps, winches and straps, making sure they are in good condition.

Be certain the safety lock pin is locking the strap winch.

Re-tighten straps after the first 5 miles and every 50 miles thereafter to ensure that they are tight.

The strap on the optional winch must be in good condition and should be wound neatly on winch when not in use.

NOTE: The winch strap must not be left connected to the towed vehicle after it is loaded and strapped down.

PrECHECK AND LOADINg

1.  Check that the WHITE ground wire of the wiring harness is 

connected to the tow dolly frame and the WHITE (ground) 
wire is connected to the frame of the towing vehicle.

2.  With  headlights  in  “ON”  position,  the  taillight  should  be 

lighted.

3.  Start engine and have someone depress brake pedal.  Brake 

lights of the tow dolly and towing vehicle should come “on” 
and “off” simultaneously with each application.

4.  Put left turn signal on.  Left turn light of tow dolly and towing 

vehicle should flash simultaneously.  Should the turn signal light 
of the tow dolly function opposite to those of the towing vehicle, 
it is probable that the YELLOW and GREEN wires have been 
reversed.   Check the plug connection under the tongue of the 
tow dolly to make sure wire colors are not crossed at that point.  
If plug connection is correct, correct problem by reversing yellow 
and green wire connection on the towing vehicle.

rEMINDEr:

 Check lighting for proper operation before heading down the road.

Summary of Contents for Tow-It 2

Page 1: ...Page 1 4 18 RD20019 Rev 7...

Page 2: ...Page 2...

Page 3: ...A in addition to notifying DEMCO If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy c...

Page 4: ...s injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded warning Indicates a potentially hazardous sit...

Page 5: ...ry year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by observing and foll...

Page 6: ...ded in this manual Be sure there are no tools lying on or in the equipment Do not use the unit until you are sure that the area is clear especially around children and animals Don t hurry the learning...

Page 7: ...ortant with higher noise levels as you may not hear people shouting NO PASSENGERS ALLOWED Do not carry passengers anywhere on or in equipment Do not clean lubricate or adjust your equipment while it i...

Page 8: ...store your equipment to original specifications The Manufacturer will not claim responsibility for use of unapproved parts and or accessories and other damages as a result of their use If equipment ha...

Page 9: ...and the safety ball clamp must be in position to lock the hitch on the ball RECOMMENDED BALL HEIGHT 18 to the top of the ball The transport safety chains must be hooked to the frame of the towing veh...

Page 10: ...reliablemanner Theseresponsibili ties include but are not limited to Compliance with towing restrictions as stated by the towing vehicle s owners manual and or manufacturer Towingvehiclemusthaveasamin...

Page 11: ...0 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bol...

Page 12: ...e winch Grasp handle B squeeze trigger C push down and pull all excessstrapfromwinch Laytirestraptooutsideoftowdolly Tighten straps Place tire straps over tires centering straps and winches to tires W...

Page 13: ...he frame rests approximately 8 10 off the ground Attach the tilt bed ramps 1 as shown using three 7 16 x 1 grade 8 bolts 2 and lock nuts 3 on the top of each ramp and four 1 2 x 1 1 4 grade 5 bolts 4...

Page 14: ...44 45 46 47 8 Lay the braking struts 38 out along the tow dolly tongue with the back end the end with the larger hole in it of the bracing strut toward the mainframe Loosely bolt the back of each brac...

Page 15: ...Squeeze snapper clip tight with pliers Push wires back into housing and finish routing 5 wires in wire trough of fender and attach cable hanger Install two metal wire clips using pliers Place one clip...

Page 16: ...w dolly function opposite to those of the towing vehicle it is probable that the YELLOW and GREENwireshavebeenreversed Checkthe plug connection under the tongue of the tow dolly to make sure wire colo...

Page 17: ...DA91 actuator to brake hose coming out the top of the tongue Make sure all brake line connections are tight Fol low the installation procedure as outlined in the DA91 actuator instruction beginning w...

Page 18: ...NIT 2 56 04323 96 TILT BED RAMP 2 57 00967 BOLT 50 13UNC X 1 25 HEX HEAD 9 58 04168 LOCKNUT 4375 20UNF NYLON INSERT 6 59 04167 BOLT 4375 20UNF X 1 HEX HEAD GR 8 6 60 02592 LOCKNUT 375 16UNC NYLON INSE...

Page 19: ...33 91 92 93 94 95 96 97 98 99 100 101 57 90 44 89 101 88 49 60 51 52 54 55 53 56 86 59 58 33 44 57 69 70 61 72 71 40 43 44 45 33 39 76 77 37 36 81 73 74 80 87 85 84 83 83 36 36 82 62 67 63 63 65 69 70...

Page 20: ...A91 ACTUATOR PARTS BREAKDOWN 5482 Master Cylinder Repair Kit gasket included 23 16 21 19 17 24 13 30 10 6 4 3 2 7 5 1 8 2 8 14 15 19 25 26 27 28 12 9 127 1 8 5876 eZ Latch Coupler Repair Kit Please or...

Page 21: ...Brake Fitting includes items listed below 14798 1 90 Fitting not shown 2 Bleeder Valve 2 Rubber Bushing 2 Stainless Steel Bushing 2 Stainless Steel Bolt PARTS LIST ASSEMBLY 1 Begin by mounting the Hub...

Page 22: ...ert Locknut RKSTM 1 Spare Tire Mounting Bracket Please order replacement parts by PART NO DESCRIPTION Fender Assembly 5 25 5 9 7 2 6 3 3 3 3 3 3 3 3 3 1 4 5 6 7 8 REF NO PART NO QTY DESCRIPTION PARTS...

Page 23: ...se Plate Lights Light Cluster Bar Clearance Lights YELLOW Left Turn and Stop GREEN Right Turn and Stop KKLB LIGHT BAR PARTS LIST ITEM PART QTY DESCRIPTION 1 01772 2 NYLON SECURITY STRAP W HOOKS TIGHTE...

Page 24: ...duct registration Please order replacement parts by PART NO and DESCRIPTION All options may not mount on tow dolly simultaneously 1 02769 4 3 8 16 UNC x 4 Hex Head Bolt 2 00060 4 3 8 Lock Washer 3 000...

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