Demco Tow-It 2 Operator'S Manual Download Page 7

Page 7

HIgHwAY AND TrANSPOrT OPErATIONS

• 

Adopt safe driving practices:

  -   Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop.

  -   Reduce speed prior to turns to avoid the risk of overturning.

  -   Always keep the towing vehicle in gear to provide engine braking when going downhill.  Do not coast.

  -   Do not drink and drive!

DUrINg OPErATION

• 

SAFETY CHAIN 

-A safety chain must be obtained and installed.  Always follow state and local regulations regarding safety 

chain and auxiliary lighting when towing equipment on a public high way.  Be sure to check with local law enforcement agencies 
for your own particular regulations.  Only a safety chain (not an elastic or nylon/plastic tow strap) should be used to retain the 
connection between the towing and towed machines in the event of separation of the primary attaching system.

• 

Install the safety chains by criss crossing chains under tongue and secure to draw bar cage,  mounting loops, or 

  bumper frame.

• 

Beware of bystanders, 

PArTICULArLY CHILDrEN!  

Always look around to make sure that it is safe to start the engine of    

  the towing vehicle or move the unit.  This is particularly important with higher noise levels, as you may not hear people  

 

  shouting. 

• 

NO PASSENgErS ALLOwED

- Do not carry passengers anywhere on or in equipment. 

• 

Do not clean, lubricate, or adjust your equipment while it is moving.

• 

When halting operation, even periodically, set the or towing vehicle brakes, shut off the engine, and

 remove the ignition key

.

 

• 

Be extra careful when working on inclines.

• 

Maneuver towing vehicle at safe speeds.

• 

Avoid loose fill, rocks, and holes; they can be dangerous for equipment operation or movement.

• 

Allow for unit length when making turns.

• 

Keep all bystanders and pets clear of the work area.

• 

Operate the towing vehicle from the operators seat only.

• 

Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside  

  of unit.

• 

Never leave running equipment  attachments unattended.

• 

As a precaution, always recheck the hardware on equipment following every 100 hours of  operation.  Correct all problems.    

  Follow the maintenance safety procedures. 

 

 

   

FOLLOwINg OPErATION

• 

Following operation, or when unhitching, stop the towing vehicle, set the brakes, shut off the engine and 

remove the ignition  

  keys

.

• 

Store the unit in an area away from human activity.

• 

Do not permit children to play on or around the stored unit.

• 

Make sure all parked machines are on a hard, level surface and engage all safety devices.

• 

Wheel chocks may be needed to prevent unit from rolling.

Summary of Contents for Tow-It 2

Page 1: ...Page 1 4 18 RD20019 Rev 7...

Page 2: ...Page 2...

Page 3: ...A in addition to notifying DEMCO If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy c...

Page 4: ...s injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded warning Indicates a potentially hazardous sit...

Page 5: ...ry year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by observing and foll...

Page 6: ...ded in this manual Be sure there are no tools lying on or in the equipment Do not use the unit until you are sure that the area is clear especially around children and animals Don t hurry the learning...

Page 7: ...ortant with higher noise levels as you may not hear people shouting NO PASSENGERS ALLOWED Do not carry passengers anywhere on or in equipment Do not clean lubricate or adjust your equipment while it i...

Page 8: ...store your equipment to original specifications The Manufacturer will not claim responsibility for use of unapproved parts and or accessories and other damages as a result of their use If equipment ha...

Page 9: ...and the safety ball clamp must be in position to lock the hitch on the ball RECOMMENDED BALL HEIGHT 18 to the top of the ball The transport safety chains must be hooked to the frame of the towing veh...

Page 10: ...reliablemanner Theseresponsibili ties include but are not limited to Compliance with towing restrictions as stated by the towing vehicle s owners manual and or manufacturer Towingvehiclemusthaveasamin...

Page 11: ...0 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bol...

Page 12: ...e winch Grasp handle B squeeze trigger C push down and pull all excessstrapfromwinch Laytirestraptooutsideoftowdolly Tighten straps Place tire straps over tires centering straps and winches to tires W...

Page 13: ...he frame rests approximately 8 10 off the ground Attach the tilt bed ramps 1 as shown using three 7 16 x 1 grade 8 bolts 2 and lock nuts 3 on the top of each ramp and four 1 2 x 1 1 4 grade 5 bolts 4...

Page 14: ...44 45 46 47 8 Lay the braking struts 38 out along the tow dolly tongue with the back end the end with the larger hole in it of the bracing strut toward the mainframe Loosely bolt the back of each brac...

Page 15: ...Squeeze snapper clip tight with pliers Push wires back into housing and finish routing 5 wires in wire trough of fender and attach cable hanger Install two metal wire clips using pliers Place one clip...

Page 16: ...w dolly function opposite to those of the towing vehicle it is probable that the YELLOW and GREENwireshavebeenreversed Checkthe plug connection under the tongue of the tow dolly to make sure wire colo...

Page 17: ...DA91 actuator to brake hose coming out the top of the tongue Make sure all brake line connections are tight Fol low the installation procedure as outlined in the DA91 actuator instruction beginning w...

Page 18: ...NIT 2 56 04323 96 TILT BED RAMP 2 57 00967 BOLT 50 13UNC X 1 25 HEX HEAD 9 58 04168 LOCKNUT 4375 20UNF NYLON INSERT 6 59 04167 BOLT 4375 20UNF X 1 HEX HEAD GR 8 6 60 02592 LOCKNUT 375 16UNC NYLON INSE...

Page 19: ...33 91 92 93 94 95 96 97 98 99 100 101 57 90 44 89 101 88 49 60 51 52 54 55 53 56 86 59 58 33 44 57 69 70 61 72 71 40 43 44 45 33 39 76 77 37 36 81 73 74 80 87 85 84 83 83 36 36 82 62 67 63 63 65 69 70...

Page 20: ...A91 ACTUATOR PARTS BREAKDOWN 5482 Master Cylinder Repair Kit gasket included 23 16 21 19 17 24 13 30 10 6 4 3 2 7 5 1 8 2 8 14 15 19 25 26 27 28 12 9 127 1 8 5876 eZ Latch Coupler Repair Kit Please or...

Page 21: ...Brake Fitting includes items listed below 14798 1 90 Fitting not shown 2 Bleeder Valve 2 Rubber Bushing 2 Stainless Steel Bushing 2 Stainless Steel Bolt PARTS LIST ASSEMBLY 1 Begin by mounting the Hub...

Page 22: ...ert Locknut RKSTM 1 Spare Tire Mounting Bracket Please order replacement parts by PART NO DESCRIPTION Fender Assembly 5 25 5 9 7 2 6 3 3 3 3 3 3 3 3 3 1 4 5 6 7 8 REF NO PART NO QTY DESCRIPTION PARTS...

Page 23: ...se Plate Lights Light Cluster Bar Clearance Lights YELLOW Left Turn and Stop GREEN Right Turn and Stop KKLB LIGHT BAR PARTS LIST ITEM PART QTY DESCRIPTION 1 01772 2 NYLON SECURITY STRAP W HOOKS TIGHTE...

Page 24: ...duct registration Please order replacement parts by PART NO and DESCRIPTION All options may not mount on tow dolly simultaneously 1 02769 4 3 8 16 UNC x 4 Hex Head Bolt 2 00060 4 3 8 Lock Washer 3 000...

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