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RD20019 Rev. 7
Page 1: ...Page 1 4 18 RD20019 Rev 7...
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Page 3: ...A in addition to notifying DEMCO If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy c...
Page 4: ...s injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded warning Indicates a potentially hazardous sit...
Page 5: ...ry year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by observing and foll...
Page 6: ...ded in this manual Be sure there are no tools lying on or in the equipment Do not use the unit until you are sure that the area is clear especially around children and animals Don t hurry the learning...
Page 7: ...ortant with higher noise levels as you may not hear people shouting NO PASSENGERS ALLOWED Do not carry passengers anywhere on or in equipment Do not clean lubricate or adjust your equipment while it i...
Page 8: ...store your equipment to original specifications The Manufacturer will not claim responsibility for use of unapproved parts and or accessories and other damages as a result of their use If equipment ha...
Page 9: ...and the safety ball clamp must be in position to lock the hitch on the ball RECOMMENDED BALL HEIGHT 18 to the top of the ball The transport safety chains must be hooked to the frame of the towing veh...
Page 10: ...reliablemanner Theseresponsibili ties include but are not limited to Compliance with towing restrictions as stated by the towing vehicle s owners manual and or manufacturer Towingvehiclemusthaveasamin...
Page 11: ...0 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bol...
Page 12: ...e winch Grasp handle B squeeze trigger C push down and pull all excessstrapfromwinch Laytirestraptooutsideoftowdolly Tighten straps Place tire straps over tires centering straps and winches to tires W...
Page 13: ...he frame rests approximately 8 10 off the ground Attach the tilt bed ramps 1 as shown using three 7 16 x 1 grade 8 bolts 2 and lock nuts 3 on the top of each ramp and four 1 2 x 1 1 4 grade 5 bolts 4...
Page 14: ...44 45 46 47 8 Lay the braking struts 38 out along the tow dolly tongue with the back end the end with the larger hole in it of the bracing strut toward the mainframe Loosely bolt the back of each brac...
Page 15: ...Squeeze snapper clip tight with pliers Push wires back into housing and finish routing 5 wires in wire trough of fender and attach cable hanger Install two metal wire clips using pliers Place one clip...
Page 16: ...w dolly function opposite to those of the towing vehicle it is probable that the YELLOW and GREENwireshavebeenreversed Checkthe plug connection under the tongue of the tow dolly to make sure wire colo...
Page 17: ...DA91 actuator to brake hose coming out the top of the tongue Make sure all brake line connections are tight Fol low the installation procedure as outlined in the DA91 actuator instruction beginning w...
Page 18: ...NIT 2 56 04323 96 TILT BED RAMP 2 57 00967 BOLT 50 13UNC X 1 25 HEX HEAD 9 58 04168 LOCKNUT 4375 20UNF NYLON INSERT 6 59 04167 BOLT 4375 20UNF X 1 HEX HEAD GR 8 6 60 02592 LOCKNUT 375 16UNC NYLON INSE...
Page 19: ...33 91 92 93 94 95 96 97 98 99 100 101 57 90 44 89 101 88 49 60 51 52 54 55 53 56 86 59 58 33 44 57 69 70 61 72 71 40 43 44 45 33 39 76 77 37 36 81 73 74 80 87 85 84 83 83 36 36 82 62 67 63 63 65 69 70...
Page 20: ...A91 ACTUATOR PARTS BREAKDOWN 5482 Master Cylinder Repair Kit gasket included 23 16 21 19 17 24 13 30 10 6 4 3 2 7 5 1 8 2 8 14 15 19 25 26 27 28 12 9 127 1 8 5876 eZ Latch Coupler Repair Kit Please or...
Page 21: ...Brake Fitting includes items listed below 14798 1 90 Fitting not shown 2 Bleeder Valve 2 Rubber Bushing 2 Stainless Steel Bushing 2 Stainless Steel Bolt PARTS LIST ASSEMBLY 1 Begin by mounting the Hub...
Page 22: ...ert Locknut RKSTM 1 Spare Tire Mounting Bracket Please order replacement parts by PART NO DESCRIPTION Fender Assembly 5 25 5 9 7 2 6 3 3 3 3 3 3 3 3 3 1 4 5 6 7 8 REF NO PART NO QTY DESCRIPTION PARTS...
Page 23: ...se Plate Lights Light Cluster Bar Clearance Lights YELLOW Left Turn and Stop GREEN Right Turn and Stop KKLB LIGHT BAR PARTS LIST ITEM PART QTY DESCRIPTION 1 01772 2 NYLON SECURITY STRAP W HOOKS TIGHTE...
Page 24: ...duct registration Please order replacement parts by PART NO and DESCRIPTION All options may not mount on tow dolly simultaneously 1 02769 4 3 8 16 UNC x 4 Hex Head Bolt 2 00060 4 3 8 Lock Washer 3 000...
