Demco Stay-In-Play Duo Operator'S Manual Download Page 19

19

At Demco we exercise great care in building and packaging your unit. All operating units are 
thoroughly bench tested before being shipped. We encourage you to contact our Help Line 
any time you have questions about the installation or operation of your Demco Vacuum-
Assisted Brake.  

VACUUM/AIR

Vacuum Pump will not shut off:

Check to see that the breakaway pin is secure.

1. 

If the pump continues to run call the Help Line 800.543.3626.

2. 

Actuator not moving brake pedal:

Check cable tension (Step 6).

1. 

Remove actuator air line and check for pressure.  If there is no/weak pressure check line 

2. 

for a pinch, kink, or puncture.

If no issue is found call the Help Line 800.543.3626.

3. 

WIRING

Check the fuse and the holder at the battery and the WHITE wire connection. Also, be sure  
that the 20-amp fuse is installed in the fuse holder.

Unit failed to operate when the RV brakes were applied:

Be sure the toggle switch is in the on position. Using a voltmeter or a test light, determine 

1. 

if there is 12v (+) between the brown wire and the black ground wire at the Operating 
Unit.  There should be 12v (+) between these two wires at all times, when the switch is 
on.

Check  the  orientation  of  the  G-Force  Controller.    It  may  need  to  be  tipped  slightly 

2. 

forward.

Check continuity from the white wire to the frame. If there isn’t continuity, reground the 

3. 

white wire to the frame of the towed vehicle. 

Troubleshooting

Stay-In-Play Stay-IN-Play Duo Installation

Summary of Contents for Stay-In-Play Duo

Page 1: ...1 10 17 TB20051 Rev 0...

Page 2: ...on is attempted This will allow for a proper understanding of the system as a whole and will consequentially result in a much neater professional installation These instructions are a compilation of f...

Page 3: ...on Page 2 Parts Breakdown Page 4 5 Things to Know Page 6 Towed Vehicle Installation Page 7 17 Testing the Installation Page 17 18 Troubleshooting Page 19 20 Wiring Diagram Page 21 Plumbing Diagram Pag...

Page 4: ...0 1 BREAKAWAY DEAD PLUG 11 16032 1 BREAKAWAY SWITCH 12 16110 10 CABLE ZIP TIE 8 13 16122 1 WASHER 25 FENDER 14 16126 1 CHECK VALVE 375 BARBED 15 16128 1 FTG TEE 375 X 3 BARBED 16 6211 1 BREAKAWAY CABL...

Page 5: ...CRIMP 5 16028 1 TERMINAL MALE SPADE 25 6 16144 1 LED LIGHT 7 16146 5 WIRE BLACK 8 16147 5 WIRE RED Please order replacement parts by PART NO and DESCRIPTION 1 2 3 4 5 6 6215 Stay IN Play Duo AIR CYLI...

Page 6: ...is not moving If you find that Stay IN Play Duo does activate while stationary adjust the G Force Controller II accordingly The Demco Stay IN Play Duo s brake actuator uses an internal spring to retr...

Page 7: ...use a test light 4 to determine the color of the brake light wire there may be one normally red or two normally yellow and green brake light wires in the wiring harness from the coach under the hood o...

Page 8: ...n a specific orientation and level The Demco logo must face towards the passenger side of the vehicle and the toggle switch must face toward the rear of the vehicle The tow kick panel and the B pillar...

Page 9: ...d backdrop for the LED and is easily viewable in the coach s rear camera The following steps are written with this in mind Using the provided hook and loop fastener attach the LED to the rear view mir...

Page 10: ...sh tape into the engine s compartment from the inside of the vehicle In the passenger s compartment insert the coat hanger or fish tape two to three inches into the air line and wrap it along with the...

Page 11: ...is mounted the less effective it is Note Some vehicles are equipped with a hush panel under the dash which may need to be removed or modified The cylinder should be about 1 2 above the driver s foot...

Page 12: ...tighten and damage the cable Keep in mind that with a 5 wrench only 3 lbs of force is required with a 7 5 wrench only 2 lbs etc 4 Using the provided self drilling screw mount the anchor to the firewa...

Page 13: ...if the cable is overtightened in the anchor Review this step carefully after the cylinder is mounted to ensure proper installation The actuator cable is a standard stainless steel aviation cable with...

Page 14: ...red fuse holder using the three way crimp connector The blue wire from the Operating Unit attaches to the blue wire from the breakaway 3 switch The white wire from the G Force Controller II attaches...

Page 15: ...e installation is for vehicles with vacuum assisted brakes ONLY If you have hydra boost brakes or are uncertain of your vehicle s braking configuration call the Demco Help Line 800 543 3626 for assist...

Page 16: ...he Demco unit to the proper length and slide onto the 5 tee Make sure enough excess is left to avoid kinks HARD PLASTIC VACUUM LINES Cut a two inch length of hose from the provided 3 8 vacuum hose and...

Page 17: ...ngth and slide onto the 5 tee Make sure enough excess is left to avoid kinks Fig 13 2 Step 11 Testing the Install Turn on the toggle switch 1 Push the brake pedal down in the towed vehicle The notific...

Page 18: ...and lower it until the unit activates and then re secure it in this location Slowly raise the knob up The system may begin chattering keep raising the knob As soon as the pump shuts off completely an...

Page 19: ...ture If no issue is found call the Help Line 800 543 3626 3 WIRING Check the fuse and the holder at the battery and the WHITE wire connection Also be sure that the 20 amp fuse is installed in the fuse...

Page 20: ...ire Check the connection at the battery and the fuse Check the connection of the blue wire Turn off toggle switch Clean breakaway switch by spraying contact cleaner or spray 3 silicone into switch and...

Page 21: ...21...

Page 22: ...22 To Demco Unit...

Page 23: ...place the product at its discretion Demco will refund to the original purchaser freight charges incurred in returning the product to the factory during this portion of the warranty period This does no...

Page 24: ...e use contrary to operating instructions charges associated with removal replacement of components distortion and or damage caused by weather or heat or disassembly repair or alteration by any person...

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