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L

AMINATING

 

WITH

 P

OUCH

 B

OARDS

 

Refer to the instruction sheet packed with 
each box of Pouch Boards for specific  
information on mounting/laminating with a  
Pouch Boards. 
 
In addition, refer to the instruction sheet for  
information on Compatible Media, Process 
Conditions and technical information. 
 
Carefully examine the board to determine  
which edge is sealed. There is a 1/8" (3mm)  
sealed edge where the laminate film is at-
tached to the board. 
 
Starting at one of the corners, opposite the 
sealed edge, gently lift and peel back the film. 
Care should be taken not to break the sealed 
hinge. 
 
Center the image to be laminated on the 
board and lay the film back over it. 
 
Set the Control Knob to the correct setting 
that  matches the Pouch Board thickness. 
 
Ensure that the PHOENIX rollers are turned on 
and set either at the ‘Rabbit’ or ‘Turtle’ speed. 
With the Heat is on, set at the ‘Pouch’ setting 
and the LED light is Yellow indicating the roll  
temperature is ready to use. 
 

Note:  If your laminate appears cloudy or 
your print is not fully adhered to the 
board, adjust the speed to the ’Turtle’ 
setting and reprocess your pouch board.

    

Slowly insert the Pouch Board into the inlet 
opening. Ensure that the Pouch Board will  
enter centered and straight. A gentle push  
may be required to start the board into the  
laminator. 
 
Hold the edges of the Pouch Board until it is  
engaged and the laminator begins pulling it 
on its own. 
 
The Pouch Board will feed through the 
laminator and automatically exit at the rear 
of the unit. 

 
CAUTION!  The board will be hot! Allow 
it

 

to lie flat while cooling.

 

 
If there is any dirt or adhesive on the sur-
face of the board, it can be removed by  
dampening a lint free cloth with Isopropyl   
Alcohol (IPA) and wiping the surface. 
 
CAUTION!  Always use care when using  
Isopropyl Alcohol (IPA)! IPA is very  
flammable. The flash point of IPA is 11ºC 
(51.8ºF). The self-ignition temperature is 
400ºF  (752ºF). 

PHOENIX

 44 LAMINATOR 

11 

Summary of Contents for PHOENIX 44

Page 1: ...PHOENIX TM PHOENIX TM 44 Laminator Pouch Roll Laminator Operators Manual Model ML44 REV C...

Page 2: ...ACTIVATED MOUNTING BOARD 10 MOUNTING AND LAMINATING USING A POUCH BOARD 11 ENCAPSULATING USING A FLEXIBLE POUCH 12 USING ROLL FILMS IN A PHOENIX 13 CLEANING YOUR PHOENIX LAMINATOR 14 TROUBLESHOOTING G...

Page 3: ...ate and encapsulate prints in one step You may also use roll film products and the PHOENIX has been tested and laminates well with polyester based films with low tem perature adhesives I e adhesive wh...

Page 4: ...se spray on cleaners NOTE Disconnect the laminator from the main power supply before cleaning 6 Do not immerse any part of the laminator in water or other liquids 7 The laminator s location or positio...

Page 5: ...is to the Freight Company on the BILL OF LADING Contact Your Dealer to determine if a replacement machine should be shipped to you NOTICE Retain original packaging Failure to return machines properly...

Page 6: ...n all of the screws securely Insure all of the bolts are tightened before attaching the stand to your Phoenix laminator Attach stand to Phoenix laminator Place your Phoenix Laminator on a flat secure...

Page 7: ...gure 1 and side panels gently and angle from the back as the control panel will be attached to the circuit board on the side frame Figure 2 Install Idler Bar Figure 3 Locate the pre drilled holes in t...

Page 8: ...ight hand side of the unit 3 Once the indicator has reached the desired nip setting release the knob or gently pull the knob out to lock it in place See Figure 1A Figure 1A Caution Set the Nip Control...

Page 9: ...h is on is the current speed of the PHOENIX Heat Control The Heat of the rollers is controlled in the HEAT section of the Control Panel When you turn the PHOENIX on the heat will be off and the roller...

Page 10: ...equal to or wider than your mount boards Set the Roller Gap Control knob to the cor rect setting that matches the Mounting Board thickness Insert the board into the inlet opening En sure the board wil...

Page 11: ...et at the Pouch setting and the LED light is Yellow indicating the roll temperature is ready to use Note If your laminate appears cloudy or your print is not fully adhered to the board adjust the spee...

Page 12: ...ting for the Sled included with your Dealers Flexible Pouches Or set the thickness to the thickness of the non stick sled material you are using 6 Ensure that the PHOENIX rollers are turned on and set...

Page 13: ...h the threading board into the nip of the roll ers Turn the Motor control on and select either the Rabbit or Turtle speeds The threading board will be automatically pulled through the Phoenix with you...

Page 14: ...small amount of adhesive will squeeze out between the laminate films and onto the top and bottom rollers This residue accumulates through normal use and can be easily cleaned off the rollers Use a Cle...

Page 15: ...he edges of the image are not sealed well The roller temperature is too low The Speed is too fast The Roller pressure is too low Contact Technical Service for instructions on how to adjust temperature...

Page 16: ...s Servicing by any unauthorized technician voids the warranty A service technician must use replacement parts specified by Technical Service NOTE Service Technicians must perform safety checks after c...

Page 17: ...oard An adhesive coated board used for mounting images Nip The spot where the top and bottom rollers meet Out Feed The back of the laminator where completed images emerge Pouch Board An adhesive coate...

Page 18: ...eed 6 minute Maximum Speed 12 minute Minimum temperature 195 Fahrenheit Maximum temperature 300 Fahrenheit Roll Core size 3 Inside Dimension ID Maximum Roll size 6 Diameter Roller Gap Nip Settings 0 C...

Page 19: ...solid state relay Phoenix wiring diagram Ademco 1 2 3 4 5 solid state relay Q A switch XB junction SR DZ47 32 25A XB 2P 20A SR 280V 50A RT heat sensitized resistance PT1000 M motor YN80 25 110V speed...

Page 20: ...PHOENIX Laminator Parts Identification 18 26 22 21 5 6 23 24 19 20 15 10 16 15 14 12 13...

Page 21: ...4 3 8 11 9 17 1 2 7...

Page 22: ...6 Roller up down Clamp 7 Speed Controller 8 Chain 9 SSR 10 Left Arm 11 Right Arm 12 Heating Tube 13 Stand for Heating Tube 14 Cover 15 Press Spring 16 Terminal Block 17 Overheating Protection 18 Suppo...

Page 23: ...nsumer purchaser and only for the period during the applicable term which the product remains in the possession of the original consumer purchaser Original consumer purchaser means the person who firs...

Page 24: ...5 MB1117WHT C1117WHT M1117WHT 18 5 x 25 MB18WHT C18WHT M18WHT 25 x 37 MB25WHT C25WHT M25WHT 37 x 49 MB37WHT C37WHT M37WHT 41 x 61 MB41WHT C41WHT M41WHT White Foam Pouch Boards 25 x 37 MB25BLK C25BLK...

Page 25: ...on 3 cores Lo tack 25 and 51 rolls are 150 long Type 25 x200 38 x200 41 x200 51 x200 Lo Tack 119 MES25150 199 MES38200 229 MES41200 299 MES51150 Gloss Thermal Over Laminate Roll Films High quality ov...

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