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Demco HCM, Operator'S Manual, Page: 3 / 28

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Page 3

AB20020

      

 

Introduction ................................................................................................................... 4

 

Gerneral information ................................................................................................... 4

 

General Saftey Instructions ........................................................................................5-9

 

Safety Sign Identification and Location ................................................................. 10-11

 

Bolt Torque ................................................................................................................... 12

 

Axle Installation ........................................................................................................... 13

 

Wheel Carrier Installation ........................................................................................... 14

 

Tongue and Hitch Installation .................................................................................... 15

 

Tank Installation ........................................................................................................... 15

 

Platform, Step, and Hand Rail Installation ................................................................ 16

 

Truss-T Boom Installation (21’, 28’, 30’, & 40’) ........................................................... 17

 

Truss Boom Installation (28’, 30’, 40’, & 45’) .............................................................. 18

 

Boom Carrier Installation ............................................................................................ 18

 

Safety Stand Installation ............................................................................................. 18

 

Manual Control and Panel Mount Installation .......................................................... 19

 

Hypro Belt Drive Centrifugal Pump Installation and Parts Breakdown ................. 20

 

Ace Centrifugal Hydraulic Pump Mounting ............................................................. 21

 

Start-up Instructions for Centrifugal Pump ............................................................... 21

 

Roller Pump Parts Breakdown  ................................................................................... 22

 

(CPTK-1) Quick Refill Plumbing and Parts Breakdown ........................................... 23

 

Foam marker, Electric control panel, and hand gun storage  ................................ 24

 

HCM Main Parts Breakdown and Parts List ............................................................ 25-26

 

Calibration Chart and Instructions ............................................................................ 27

 

Sprayer Checklist and Care ........................................................................................ 28

 

Warranty Registration .............................................................................................. 29-30

TABLE OF cONTENTS

Summary of Contents for HCM

Page 1: ...AB20020 Rev 6 10 20 hcm 300 Gallon Sprayer...

Page 2: ...ing to work with these products Improper selection or use can injure people animals plants and soil Always wear protective clothing such as coveralls goggles and gloves when working with chemicals or...

Page 3: ...5 18 Boom Carrier Installation 18 Safety Stand Installation 18 Manual Control and Panel Mount Installation 19 Hypro Belt Drive Centrifugal Pump Installation and Parts Breakdown 20 Ace Centrifugal Hydr...

Page 4: ...that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices caution Indicates a pot...

Page 5: ...afetyprecautions and how it works To prevent injury or death use a tractor equipped with a roll over protective system ROPS Do not paint over remove or deface any safety signs or warning decals on you...

Page 6: ...o widest recommended settings to increase stability Do not allow anyone to stand between tongue or hitch and towing unit when backing up to equipment Tire safety SAFETY Failure to follow proper proced...

Page 7: ...s and clothing clear of moving parts Do not clean lubricate or adjust your sprayer while it is moving When halting operation even periodically set tractor or towing unit brakes disengage PTO shut off...

Page 8: ...lations If required safety chains should be obtained and installed Only safety chains not elastic or nylon plastic tow straps should be used to retain connection between towing and towed machines in e...

Page 9: ...ings in skin and minor cuts are susceptible to infection from hydraulic fluid Without immediate medi cal treatment serious infection and reactions can occur When disconnecting hydraulic lines shut off...

Page 10: ...osed sticky backing in place Slowly peel back remaining paper and carefully smooth remaining portion of decal into place Small air pockets can be pierced with a pin and smoothed out using piece of dec...

Page 11: ...lts A GRADE 2 GRADE 5 GRADE 8 lb ft N m lb ft N m lb ft N m 1 4 6 8 9 12 12 16 5 16 10 13 18 25 25 35 3 8 20 27 30 40 45 60 7 16 30 40 50 70 80 110 1 2 45 60 75 100 115 155 9 16 70 95 115 155 165 220...

Page 12: ...solid object so that the frame is about 36 off the ground 2 Slide the Axle Tube 14 through the Frame 28 as shown 3 Center the Axle Tube in the frame Secure in place with one 1 2 square U bolt 4 and t...

Page 13: ...articular row spacing 30 or 40 rows NOTE Check the position of the wheel carrier up rights for 30 rows VIEW A or 40 rows turf or pasture VIEW B as shown 6 Tighten the U bolts on the wheel carriers 7 B...

Page 14: ...jack to the down position 11 Remove the frame assembly from the sawhorses allowing it to rest on the tires not shown and the jack Block the tires to prevent sprayer from rolling during the rest of the...

Page 15: ...the Step 9 to the platform as shown using two 1 2 x 1 1 4 hex head bolts 17 and nylon locknuts 23 18 Bolt the Safety Rail 10 to the platform as shown using two 1 2 x1 1 4 hexheadbolts 17 andnylonlock...

Page 16: ...boom center section may be mounted using any set of two holes depending on boom height desired 9 2 8 2 3 3 7 7 7 10 4 1 1 5 5 6 6 Please order replacement parts by PART NO and DESCRIPTION 10 Truss t...

Page 17: ...3 23 BolttheBoomMountingTubes 38 tothebackofthe boom mounting brackets using four 3 8 x 2 1 2 square U bolts 20 and nylon locknuts 26 24 AttachtheDBFTtotheBoomMountingTubesusingfour 3 8 x 2 1 2 square...

Page 18: ...9 to upper valvemountingbracket 8 usingtwo5 16 squareU bolts 17 and nylon locknut 16 Bolt mounting plate 10 to mounting bracket using four 1 4 x 3 4 bolts 18 and nylon locknuts 19 1 00523 4 3 8 16 UNC...

Page 19: ...ON NOT INCLUDED ON ECONOMY MODELS HYPRO BELT DRIVE PUMP PARTS LIST 3 3 1 07207 76 1 Pump Hanger 2 C9402 540S 1 Hypro Belt Drive Pump 3 00523 6 3 8 16 UNC x 1 1 4 Hex Hd Bolt Gr 5 4 00059 4 3 8 Flatwas...

Page 20: ...control panel back 5 Make sure the ratchet valve on the control panel back is in the open position 6 Open the three manual valves on the control panel 7 Start the pump and run at 540 RPM 8 Open the w...

Page 21: ...C x 1 1 4 Hex Hd Bolt 30 02592 8 3 8 16 UNC Nylon Insert Locknut 31 02800 10 1 Strainer Holder 32 00263 1 3 8 16 UNC x 1 1 2 Rd U bolt 33 00851 1 5 16 18 UNC x 1 3 4 Rd U bolt 34 02802 5 5 16 16 UNC N...

Page 22: ...bber Hose 6 BA112 1 1 1 2 MPT x 1 1 2 Hose Barb GFP 7 BA200 112 1 2 MPT x 1 1 2 FPT Reducer GFP 8 UV200FP 1 2 Poly Ball Valve 9 633F2020 1 2 Adapter Male NPT 10 634B2020 1 2 Cap for Adapter 11 633C202...

Page 23: ...eady in tongue parts list Please order replacement parts by PART NO and DESCRIPTION REF PART NO NO QTY DESCRIPTION 1 1 Foam Marker 2 12911 76 2 Foam Marker Mount 3 00967 4 1 2 13 UNC x 1 1 4 Hex Hd Bo...

Page 24: ...Page 24 AB20020 6 A B C 30 D e F G I J H See Next Page for Parts List HCM 300 GALLON MAIN PARTS BREAKDOWN...

Page 25: ...76 BOOM BRACE 2 28 02700 10 WHEEL CARRIER UPRIGHT 2 29 02713 10 HCM MAIN FRAME 1 30 02714 10 PLATFORM MOUNTING BRACKET 2 31 02772 NUT 25NC LOCK NYLON INSERT 4 32 02802 NUT 313 NC NYLON LOCK 4 33 0555...

Page 26: ...3 6 9 5 2 40 20 14 8 11 8 7 9 5 9 8003 20 21 15 7 12 6 8 4 6 3 25 24 17 6 14 1 9 4 7 1 30 26 19 0 15 4 10 3 7 7 40 30 22 0 17 8 11 8 8 9 8004 20 28 21 0 16 8 11 2 8 4 25 32 24 0 18 7 12 5 9 4 30 35 26...

Page 27: ...hey are in good condition 4 CONTROLS Check for leakage plugging or wear on all valves fit tings etc Clean off any build up of foreign material 5 PUMP Check to be sure pump turns freely 6 FRAME Be sure...

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