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TB20061
WARNING:
Exceeding weight limitations or not using a towing vehicle larger and at least 500 lbs. heavier than the tow bar
and the towed vehicle combined can result in loss of towing vehicle control, separation of the tow bar from the towing
vehicle, or separation of the towed vehicle from the tow bar, causing severe personal injury, death, and/or property dam-
age.
Warranty Policy, Operator Manuals & Registration
Go online to www.demco-products.com to review Demco warranty policies, operator manuals and register your Demco
product.
Introduction
TABLE OF CONTENTS
Warranty Policy, Operator Manuals & Registration ..................................................................................................................... 2
Signal Words .................................................................................................................................................................................... 3
Equipment Safety Guidelines ........................................................................................................................................................ 3
Remember ........................................................................................................................................................................................ 3
Lighting and Marking ...................................................................................................................................................................... 3
SAFETY Sign Locations ................................................................................................................................................................... 4
Safety Sign Care ............................................................................................................................................................................... 4
Before operation .............................................................................................................................................................................. 4
During Operation ............................................................................................................................................................................ 5
Highway and Transport Operations .............................................................................................................................................. 5
Following Operation ....................................................................................................................................................................... 5
Performing Maintenance ................................................................................................................................................................ 6
Bolt Torque Data for Standard Nuts, Bolts, and Capscrews ....................................................................................................... 7
Important Notice! ............................................................................................................................................................................ 8
Latch Disassembly ........................................................................................................................................................................... 9
Latch Reassembly ............................................................................................................................................................................ 9
Hooking Up the Vehicle to Be Towed ......................................................................................................................................... 10
Unhooking the Towed Vehicle ..................................................................................................................................................... 11
Receiver Parts Brteakdown ........................................................................................................................................................... 12
Pivot Head Parts Brteakdown ....................................................................................................................................................... 12
Connecting Leg Parts Breakdown ............................................................................................................................................... 13
Connecting Legs to Pivot Head Parts Breakdown ..................................................................................................................... 14
Saftey Cables .................................................................................................................................................................................. 15
Safety Cable Extensions ............................................................................................................................................................... 15
4” or 6” Drop/Lift Receiver Hitch ................................................................................................................................................. 16
Auxiliary Lighting Cable ............................................................................................................................................................... 16
3-Piece Locking Pins ..................................................................................................................................................................... 17
Tow Bar to Base PLate Locking Pins ............................................................................................................................................ 17
Light Bar .......................................................................................................................................................................................... 18
Summary of Contents for Excalibar 3
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