Demco 800 BUSHEL Operator'S Manual Download Page 2

Page 2

GENERAL INFORMATION

1. Unless otherwise specified, high-strength  (grade5) (3

radial-line head markings) hex head bolts are used
throughout assembly of this piece of equipment.

2. Whenever  terms "LEFT" and "RIGHT" are used in this

manual it means from a position behind wagon box and
facing forward.

WARNING:  

TO AVOID PERSONAL INJURY OR DEATH, OBSERVE FOLLOWING

INSTRUCTIONS:

Ensure that anybody present is clear before applying power to any machinery used in
conjunction with grain cart or when moving grain cart.

Never allow anyone in, near, or on grain cart during transporting or unloading of grain.
Moving grain is dangerous and can cause entrapment, resulting in severe injury or death
by suffocation.

Do not exceed 20 miles per hour when towing grain cart.

Table of Contents

General information and Bolt Torque ................................... 2
Safety Sign Locations ....................................................... 3-4
Axle Assembly and Parts Breakdown ................................. 5
Track Axle Assembly and Parts Breakdown ....................... 6
Auger Assembly and Parts Breakdown ............................... 7
Weasler Modular Clutch Assembly and Parts Breakdown . 8
PTO Drive Assembly and Parts Breakdown ....................... 9
Hydraulic Drive Assembly and Parts Breakdown ............... 9
Grain Cart Assembly and Parts Breakdown ................... 10-11
950 Bushel Extensions Assembly and Parts Breakdown .. 12
Hydraulics Assembly and Parts Breakdown ...................... 13
Lighting Assembly and Parts Breakdown .......................... 14
Scale Option and Parts Breakdown ................................... 15
Scale Assembly and Parts Breakdown for Tracks ............. 16
Dial Indicator Assembly and Parts Breakdown .................. 17
Door Lift Assembly and Parts Breakdown ......................... 18
Window Assembly and Parts Breakdown .......................... 18
Maintenance, Grease and Lube ......................................... 19
Grain Cart Checklist .......................................................... 20

Thank you for purchasing a Demco Grain Cart.  We feel you have made a wise choice and hope you are completely
satisfied with your new piece of equipment.  Proper care and use will result in many years of service.

INTRODUCTION

3. When placing a parts order, refer to this manual for proper

part numbers and place order by PART NO. and DE-
SCRIPTION.

4.  Read assembly instructions carefully. Study

assembly procedures and all illustrations before you begin
assembly. Note which parts are used in each step. This
unit must be assembled in proper sequence or complica-
tions will result.

Torque figures indicated are valid for non-greased or non-
oiled threads and heads unless otherwise specified. There-
fore, do not grease or oil bolts or capscrews unless other-
wise specified in this manual. When using locking
elements, increase torque values
by 5%.

*   GRADE or CLASS value for bolts and capscrews are
identified by their head markings.

Torque Specifications

Bolt Torque for Metric bolts *

    CLASS 8.8        CLASS 9.8     CLASS 10.9

  ìAî    lb-ft   (N.m)     lb-ft     (N.m)   lb-ft    (N.m)
    6

9

(13)

10

(14)

13

(17)

7

15

(21)

18

(24)

21

(29)

8

23

(31)

25

(34)

31

(42)

10

45

(61)

50

(68)

61

(83)

12

78

(106)

88

(118)

106

(144)

14

125

(169)

140

(189)

170

(230)

16

194

(263)

216

(293)

263

(357)

18

268

(363)

--

--

364

(493)

20

378

(513)

--

--

515

(689)

22

516

(699)

--

--

702

(952)

24

654

(886)

--

--

890

(1206)

BOLT TORQUE DATA FOR STANDARD

         NUTS, BOLTS, AND CAPSCREWS.

Tighten all bolts to torques specified in chart unless other-
wise noted. Check tightness of bolts periodically, using bolt
chart as guide. Replace hardware with same grade bolt.
NOTE: Unless otherwise specified, high-strength Grade 5
hex bolts are used throughout assembly of equipment.

      Bolt Torque for Standard bolts *

GRADE 2

GRADE 5GRADE 8

“

A

”

     lb-ft  (N.m)  lb-ft   (N.m)  lb-ft  (N.m)

1/4

”

      6

(8)        9

(12)     12     (16)

5/16

”

   10

(13)      18

(25)     25     (35)

3/8

”

     20

(27)      30

(40)     45     (60)

7/16

”

   30

(40)      50

(70)     80     (110)

1/2

”

     45

(60)      75

(100)    115    (155)

9/16

”

   70

(95)     115

(155)    165    (220)

5/8

”

     95

(130)    150

(200)    225    (300)

3/4

”

    165

(225)    290

(390)    400    (540)

7/8

”

    170

(230)    420

(570)    650    (880)

1

”

       225

(300)    630

(850)    970    -(1310)

GRADE-2        GRADE-5       GRADE-8

8.8

10.9

9.8

CLASS 8.8   CLASS 9.8   CLASS 10.9

Summary of Contents for 800 BUSHEL

Page 1: ...800 950 BUSHEL DEMCO Dethmers Mfg Co 4010 320th St P O Box 189 Boyden IA 51234 PH 712 725 2311 Toll Free 1 800 543 3626 FAX 1 800 845 6420 www demco products com ASSEMBLY CALIBRATION OPERATION REPLAC...

Page 2: ...w piece of equipment Proper care and use will result in many years of service INTRODUCTION 3 When placing a parts order refer to this manual for proper part numbers and place order by PART NO and DE S...

Page 3: ...R Keep off ladder while machine is being moved or in operation 3 WARNING Read and understand the operator s manual 4 WARNING Keep hands and clothing away from moving parts 5 DANGER Never play in or on...

Page 4: ...contact with power lines 13 DANGER Rotating driveline 14 WARNING Do not exceed 20 MPH when towing Grain Cart 15 Decal Kit Decals 1 14 are available as a kit 9 11 10 Decal order number AG21064 12 13 S...

Page 5: ...4 09206 30 2 Axle Insert 6 09204 2 Axle Spindle 7 11712 30 2 Axle Clamps 950 7a 09214 30 2 Axle Clamps 800 8 04836 2 5 8 11 UNC x 7 Hex Head Bolt 9 02587 2 5 8 11 UNC Nylon Insert Locknut 10 11613 8 1...

Page 6: ...grain cart 1 10938 30 1 Track Axle 2 10939 30 4 Axle Mounting Plates 3 10940 4 WeighBar 4 10945 30 2 Axle End Cap 5 10946 95 4 Locking Tab plated 6 11094 1 Tracks 1 pair 7 00254 24 1 2 SpringLockwashe...

Page 7: ...ed or Green Add 10 behind the part number for red and 20 behind the part number for green 11 Lower auger shown here for clarity NOTE Be sure to check and lubricate the inner gate when doing the mainte...

Page 8: ...Page 8 09512 11658 Complete 7 00 Clutch Assembly 1 09512 2 Replacement Friction Disc 2 10873 1 Replacement Separator Plate 3 10874 1 Replacement Spring REF PART NO NO QTY DESCRIPTION 09512 10873 10874...

Page 9: ...05197 2 Quick Coupler 1 2 FPT with male tip 2 11219 2 HydraulicHose 3 02178 8 1 2 13 UNC Nylon Insert Locknut 4 11225 2 Hydraulic O Ring Fitting Pump to Hose 5 11217 1 HydraulicMotor 6 05256 2 3 8 NC...

Page 10: ...ACTOR Connect Grain Cart to tractor using a good quaility hitch pin Attach a safety chain Attach power take off shaft to tractor Check tractor drawbar and adjust to allow clearance Raise jack stand an...

Page 11: ...lding Pin 27 10637 30 1 Door Lift Channel 28 10620 30 1 Lower Outside Door 29 10629 30 1 Door Lift Wheel 30 11525 30 1 Door Lift Mount 31 03738 95 2 1 x 3 Cylinder pin 32 09930 30 1 Hydraulic Cylinder...

Page 12: ...r 8 01263 92 5 16 x 3 4 Hex Hd Bolt Gr 5 9 02802 98 5 16 Locknut 10 10668 30 1 Cross Angle Brace 11 00907 2 3 8 X 1 Hex Head Bolt Gr 5 12 02592 2 3 8 Nylon Insert Locknut 13 02990 6 5 16 x 1 Hex Head...

Page 13: ...9171 4 1 4 x 16 Hydraulic Hose 8 05191 2 1 4 x 36 Hydraulic Hose Not Shown 9 03743 2 041 Hydraulic Swivel Restrictor 10 05215 2 3 8 MPT x 3 8 FPT Elbow Fitting REF PART NO NO QTY DESCRIPTION 7 11 0921...

Page 14: ...ight Green Band REF PART NO NO QTY DESCRIPTION 7 09437 includes item s 2 4 9 along with the light and mount Please order replacement part by PART NO and DESCRIPTION Painted Parts are available in Red...

Page 15: ...red and 20 behind the part number for green 1 2 3 4 5 6 7 8 9 10 For Parts Breakdown of all other Hub and axle parts see pages 5 6 1 09410 2 Spindle Insert 2 09408 2 Spindle 3 09442 2 Grease Seal 4 1...

Page 16: ...01263 2 5 16 NC X 75 Hex Head Bolt Gr 5 4 10806 1 Hitch Scale 5 11698 2 7 8 x 5 1 2 Hex Head Bolt Gr 8 6 10678 2 7 8 Nylon Insert Locknut 7 10813 30 1 Hitch Assembly 8 09441 1 8 Power Cord Harness 9 1...

Page 17: ...nSpring 6 00116 1 5 32 x 1 1 2 Cotter Pin 7 10080 1 CableForPointer 8 04054 2 1 4 NC X 3 4 Slotted Round Head Bolt 9 02772 3 1 4 Nylon Insert Locknut 10 03267 2 10 32 Hex Nut 11 10466 4 5 16 NF Hex Nu...

Page 18: ...6 long 12 05364 1 Bushing 1 1 4 x 3 4 ID x 1 5 8 long 13 11525 30 1 Door Lift Mount 14 10629 30 1 Door Lift Wheel 15 10637 30 1 Door Lift Channel 16 10620 30 1 Lower Door 17 10644 1 Roller Chain Not S...

Page 19: ...Reference number 8 Is a bushing for the turn handle of the door lift assembly Inspect and grease as needed Reference numbers 9 11 Are fixed sealed bearings Do not over grease sealed bearings Reference...

Page 20: ...ns Inspect for any loose bolts worn parts or cracked welds and make any necessary repairs After Season Care Open inner slide gate and grease the slide rods Open outer door to allow box to drain Keep a...

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