Demco 800 BUSHEL Operator'S Manual Download Page 14

Page 14

 LIGHTING PARTS AND ASSEMBLY

5

Amber
Turn/Flasher

Red
Marker

Amber
Turn/Flasher

To Auger Light

INSTALLING THE LIGHT KIT

1.  Start wiring the lights as shown in the drawing and the wiring

schematic. Secure  the Light Harness (#6) to the frame using
nylon hose ties.  Next Attach the lights to the fenders.  With
the amber light to the outside of the grain cart and the side with
the amber and red light facing the rear of the grain cart, use
eight 1/4î x 1-1/4î hex bolts (#11) and eight 1/4î nylon insert
locknuts (#12) to attach the lights.

2. When connecting the wire harness (#6) to the front (male trac-

tor) plug (#5) follow the wire schematic as follows:  Brown wire
to the Red braking marker lights, Yellow wire to the left turn-
ing marker light, Green wire to the right turning marker light,
and White wire to the ground. Proceed wiring the lights as
shown  in the  drawing and the wiring schematic.

6

Plug pin location may vary
depending on tractor.

(Left)
Yellow Band

(Right)
Green Band

REF.

PART

NO.

NO.

QTY.

DESCRIPTION

*

#7 (09437) includes item #ís 2,4, & 9 along with the light and mount
Please order replacement part by PART NO. and DESCRIPTION.
Painted Parts are available in Red or Green.  Add -10 behind the
part number for red and -20 behind the part number for green.

1

10 9

2

11

4

7

11

11

11

12

12

3

1

13

13

1.

07278

2

Conspicuity Tape

2.

06925

1

5/16î x 1î Carriage Bolt

3.

10032

1

Left Dual Ag Light

--.

10033

1

Right Dual Ag Light

4.

02103

1

5/16 x 2î Hex Head Bolt

5.

07416

1

7-Way Male Plug Connector

6.

10608

1

Wiring Harness

*

7.

09437

1

Auger Light  Kit W/Two Prong Connector

8.
9.

00036

2

5/16î Spring Lockwasher

10.

00007

2

5/16î Hex Nut

11.

  00336

8

1/4î 1-1/4î Hex Head Bolt

12.

00062

8

1/4î Nylon Insert Locknut

13.

04508

4

Amber Reflective Sticker

--.

04804

4

Red Reflective Sticker

BROWN

OR

BLACK

(TAILLIGHT)

GREEN

(RIGHT

BLINKER)

GRAIN CART

WIRING DIAGRAM

FRONT OF PLUG

YELLOW

(LEFT BLINKER)

RED

(AUGER LIGHT)

WHITE

(GROUND)

HOT

NOTE:

 Connect the wires to the tractor plug in, make sure all lights are

in correct working order. When working correctly behind a tractor, the
amber lights are the flashing warning lights and the turn signals.

Summary of Contents for 800 BUSHEL

Page 1: ...800 950 BUSHEL DEMCO Dethmers Mfg Co 4010 320th St P O Box 189 Boyden IA 51234 PH 712 725 2311 Toll Free 1 800 543 3626 FAX 1 800 845 6420 www demco products com ASSEMBLY CALIBRATION OPERATION REPLAC...

Page 2: ...w piece of equipment Proper care and use will result in many years of service INTRODUCTION 3 When placing a parts order refer to this manual for proper part numbers and place order by PART NO and DE S...

Page 3: ...R Keep off ladder while machine is being moved or in operation 3 WARNING Read and understand the operator s manual 4 WARNING Keep hands and clothing away from moving parts 5 DANGER Never play in or on...

Page 4: ...contact with power lines 13 DANGER Rotating driveline 14 WARNING Do not exceed 20 MPH when towing Grain Cart 15 Decal Kit Decals 1 14 are available as a kit 9 11 10 Decal order number AG21064 12 13 S...

Page 5: ...4 09206 30 2 Axle Insert 6 09204 2 Axle Spindle 7 11712 30 2 Axle Clamps 950 7a 09214 30 2 Axle Clamps 800 8 04836 2 5 8 11 UNC x 7 Hex Head Bolt 9 02587 2 5 8 11 UNC Nylon Insert Locknut 10 11613 8 1...

Page 6: ...grain cart 1 10938 30 1 Track Axle 2 10939 30 4 Axle Mounting Plates 3 10940 4 WeighBar 4 10945 30 2 Axle End Cap 5 10946 95 4 Locking Tab plated 6 11094 1 Tracks 1 pair 7 00254 24 1 2 SpringLockwashe...

Page 7: ...ed or Green Add 10 behind the part number for red and 20 behind the part number for green 11 Lower auger shown here for clarity NOTE Be sure to check and lubricate the inner gate when doing the mainte...

Page 8: ...Page 8 09512 11658 Complete 7 00 Clutch Assembly 1 09512 2 Replacement Friction Disc 2 10873 1 Replacement Separator Plate 3 10874 1 Replacement Spring REF PART NO NO QTY DESCRIPTION 09512 10873 10874...

Page 9: ...05197 2 Quick Coupler 1 2 FPT with male tip 2 11219 2 HydraulicHose 3 02178 8 1 2 13 UNC Nylon Insert Locknut 4 11225 2 Hydraulic O Ring Fitting Pump to Hose 5 11217 1 HydraulicMotor 6 05256 2 3 8 NC...

Page 10: ...ACTOR Connect Grain Cart to tractor using a good quaility hitch pin Attach a safety chain Attach power take off shaft to tractor Check tractor drawbar and adjust to allow clearance Raise jack stand an...

Page 11: ...lding Pin 27 10637 30 1 Door Lift Channel 28 10620 30 1 Lower Outside Door 29 10629 30 1 Door Lift Wheel 30 11525 30 1 Door Lift Mount 31 03738 95 2 1 x 3 Cylinder pin 32 09930 30 1 Hydraulic Cylinder...

Page 12: ...r 8 01263 92 5 16 x 3 4 Hex Hd Bolt Gr 5 9 02802 98 5 16 Locknut 10 10668 30 1 Cross Angle Brace 11 00907 2 3 8 X 1 Hex Head Bolt Gr 5 12 02592 2 3 8 Nylon Insert Locknut 13 02990 6 5 16 x 1 Hex Head...

Page 13: ...9171 4 1 4 x 16 Hydraulic Hose 8 05191 2 1 4 x 36 Hydraulic Hose Not Shown 9 03743 2 041 Hydraulic Swivel Restrictor 10 05215 2 3 8 MPT x 3 8 FPT Elbow Fitting REF PART NO NO QTY DESCRIPTION 7 11 0921...

Page 14: ...ight Green Band REF PART NO NO QTY DESCRIPTION 7 09437 includes item s 2 4 9 along with the light and mount Please order replacement part by PART NO and DESCRIPTION Painted Parts are available in Red...

Page 15: ...red and 20 behind the part number for green 1 2 3 4 5 6 7 8 9 10 For Parts Breakdown of all other Hub and axle parts see pages 5 6 1 09410 2 Spindle Insert 2 09408 2 Spindle 3 09442 2 Grease Seal 4 1...

Page 16: ...01263 2 5 16 NC X 75 Hex Head Bolt Gr 5 4 10806 1 Hitch Scale 5 11698 2 7 8 x 5 1 2 Hex Head Bolt Gr 8 6 10678 2 7 8 Nylon Insert Locknut 7 10813 30 1 Hitch Assembly 8 09441 1 8 Power Cord Harness 9 1...

Page 17: ...nSpring 6 00116 1 5 32 x 1 1 2 Cotter Pin 7 10080 1 CableForPointer 8 04054 2 1 4 NC X 3 4 Slotted Round Head Bolt 9 02772 3 1 4 Nylon Insert Locknut 10 03267 2 10 32 Hex Nut 11 10466 4 5 16 NF Hex Nu...

Page 18: ...6 long 12 05364 1 Bushing 1 1 4 x 3 4 ID x 1 5 8 long 13 11525 30 1 Door Lift Mount 14 10629 30 1 Door Lift Wheel 15 10637 30 1 Door Lift Channel 16 10620 30 1 Lower Door 17 10644 1 Roller Chain Not S...

Page 19: ...Reference number 8 Is a bushing for the turn handle of the door lift assembly Inspect and grease as needed Reference numbers 9 11 Are fixed sealed bearings Do not over grease sealed bearings Reference...

Page 20: ...ns Inspect for any loose bolts worn parts or cracked welds and make any necessary repairs After Season Care Open inner slide gate and grease the slide rods Open outer door to allow box to drain Keep a...

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